Get Ready to CNC!

This is a video based step by step tutorial on building a CNC Router
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Basics Read First
Step 1: Linear Bearings
Step 2: Joining
Step 3: Z-Axis Part 1
Step 4: Z-Axis Part 2
Step 5: Y-Axis Supports
Step 6: Y-Axis Assembled
Step 7: Z-Axis Nut
Step 8: X-Axis Stands
Step 9: Z Screw X Rails
Step 10: Gantry Sides
Step 11: Gantry Bottom
Step 12: Gantry Bearings
Step 13: Y Rail Support
Step 14: Y Rails and Nut
Step 15: Y Lead Screw
Step 16: X Lead Screw
Step 17: Y Motor Mount
Step 18: Z Motor Mount
Step 19: X Motor Mount
Step 20: Driver Part 1
Step 21: Driver Part 2
Step 22: Driver Part 3
Step 23: Driver Part 4
Step 24: Driver Part 5
Step 25: Power Supply 1
Step 26: Power Supply 2
Step 27: Y-Motor Wires
Step 28: XZ Motor Wire
Step 29: Heat Sink/Driver
Step 30: Router Mount 1
Step 31: Router Mount 2
Step 32: Router Mount 3
Step 33: Router Mount 4
Step 34: Software 1
Step 35: Software 2
Step 36: Software 3
CNC DemoP.COC Logo
Maker Faire Experience
Pecking
Torque Formula
CNC Process
About End Mills
Bill of Materials

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Step 22: Driver Part 3
 
We haven't actually put that many components on the board yet, but in this video we will.  I'm speeding up the video to get more components into this step.  There are a lot of components on this board.  With that said, I was actually able to get the board populated in one night.  In terms of the video, however, it seems longer.
 

Step 22: Driver Part 3 - More amazing video clips are a click away
 
Today, all of the components up to the large capacitors get installed.  I also move the resistor network to the correct position from RN4 to RN5.  It was a painful alteration.  My usual technique removing a multi lead device yeilded a leadless component.  Actually, I was able to save one lead.  My method of removing a multilead componend is to first remove all of the solder with a wick.  Even though this is done, there is still a bit of solder on the leads to render the component unmovable.  I then use the soldering iron on its side and push all of the leads towards the PCB.  It usually works, but this time it didn't.  Instead, I got a little impatient and broke all but one of the leads.  To mend the problem, I add solder to the top side of the PCB (silkscreen side) into each hole for the broken leads.  Then I insert the resistor network with the single lead and re-heat the solder to create a solder bridge onto the broken leads.  I turn the board over to add solder to the trace to complete the contact.