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This is a video based step by step tutorial on building a CNC Router
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Basics Read First
Step 1: Linear Bearings
Step 2: Joining
Step 3: Z-Axis Part 1
Step 4: Z-Axis Part 2
Step 5: Y-Axis Supports
Step 6: Y-Axis Assembled
Step 7: Z-Axis Nut
Step 8: X-Axis Stands
Step 9: Z Screw X Rails
Step 10: Gantry Sides
Step 11: Gantry Bottom
Step 12: Gantry Bearings
Step 13: Y Rail Support
Step 14: Y Rails and Nut
Step 15: Y Lead Screw
Step 16: X Lead Screw
Step 17: Y Motor Mount
Step 18: Z Motor Mount
Step 19: X Motor Mount
Step 20: Driver Part 1
Step 21: Driver Part 2
Step 22: Driver Part 3
Step 23: Driver Part 4
Step 24: Driver Part 5
Step 25: Power Supply 1
Step 26: Power Supply 2
Step 27: Y-Motor Wires
Step 28: XZ Motor Wire
Step 29: Heat Sink/Driver
Step 30: Router Mount 1
Step 31: Router Mount 2
Step 32: Router Mount 3
Step 33: Router Mount 4
Step 34: Software 1
Step 35: Software 2
Step 36: Software 3
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Maker Faire Experience
Pecking
Torque Formula
CNC Process
About End Mills
Bill of Materials

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Step 24: Stepper Driver Completion
 
 
August 12, 2007
We are finally at the end of the driver assembly.  This video also shows the most important part of the stepper driver assembly.  In this step, you will solder in the driver chips, the heart of the board.  You will also clean, inspect and set the board's configuration. 
 
 
The driver chips ar the most imporant part of the board.  They handle most of the operation for the stepper motors.  It is very imporant to read all of the instructions and do exactly what it says.  I can't emphasize this enough.  The driver chips are sensitive to the motor connections.  If the stepper wires are not correctly connected, or they are pulled out while there is still power in the circuit, the chips will blow.  Furthermore, don't touch thestepper motor wires for more than three minutes the power is shut off.  Capacitors on the board and in the power supply are bled very slowly.  A multimeter will corroberate this characteristic at the TB6 terminals.
 
Clean the board thoroughly to see if there are any solder bridges.  What you are really cleaning is flux residue that build up between soldered leads, so you will need a brush or someting that can get into those tight spaces.  It's amazing how clear this process makes the board.  After the board is cleaned, inspect the board with a magnifying glass.  Some individuals have mentioned that both sides of the board will need inspection since the solder can seep through the holes and build up on the other side.
 
The three axes will have a potentiometer to control the current for the motor amperage.  The instructions explain the correct setting for these.  Oh yeah, a potentiometer is a variable resistor, or a resistor that can be controlled via a dial, or screwdriver.  A volume control on a stereo is a good example.  Although, a dial for a stereo tuner is not a potentiomenter, but that explanation is for another day.  The kind folks at HobbyCNC.com mentioned that to reduce heat gain, set Vref (the potentiomenters) at 70% of the required amount.
 
So now that we have completed the stepper motor driver, what do we do next?  we need to make a power source for the driver.  I was using a laptop power supply for the tests, but a much more powerful power supply will be needed.  The stepper motors will also need to be connected to the stepper driver.  Then we will get into the various router/dremel mounts and ways to suck up that terrible dust created from the cutting tool.  That is unless you are installing an extruder, laser or heater.