You would use a combination of bearings and collars to prevent your lead screw or rod from being able to move back and forth. Without it being able to move back and forth, you shouldn't have the couplings coming apart, because the motor is solidly mounted and unable to move as well.

I will try to draw a picture using symbols, with a key to define what each part is.

--CB|--------------|BC}{M

- = Lead Screw or Rod
C = Collar
B = Bearing
| = Wood, the frame of your machine
}{ = Coupling
M = Motor

On the example above you could replace the collar on the motor side with one half of the coupling, putting it right upside of the bearing to hold it in place instead. Like this:

--CB|--------------|B}{M

You could also place the bearings on the inside as follows:

----|BC----------CB|--}{M

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can you please specify how to connect the collar/nut and bearings to prevent the axial movement of lead screw. Do I have to put that next to the stepper motor /coupling assembling or on the other side where the lead screw comes out. Or is there any way I can make the flexible coupling rigid so it does not come out of the middle spider?

Yes, the 651 oz/in motor requires a driver that is compatible to the motors (the motor will draw 6 amps max and the driver paired with this motor will be able to allow for a 6 amp draw). I would also recommend a 36 volt power supply for better high velocity performance.

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I HAVE ONE OF YOUR SMALLER STEPPER MOTORS RUNNING MY X AXIS BRIDGE CRANE AND IF IT IS MOVED TO FAST THE MOTOR SOUNDS LIKE SKIPPING STEPS WILL 651OZ REQUIRE A DIFFERENT POWER SUPPLY CONTROLER?

We may be able to source those motors. Curious, the 6000 oz-in motor is pretty big. Do you mind explaining the application of the CNC machine and the structure that would require the large motor?

Additional Information:
The largest motors we can offer is 3900 oz-in without any mechanical help. 6000 oz-in can be resolved by mechanical means as an alternative.

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I am converting a 12x36 lathe over to CNC, I am interested in a 2 axis kit. I would love one stepper motor to be no smaller than 1200oz. , and another at 6000z. Is this something that you could offer? I have two other cnc machines but this is my first converstion on my own.

Yes, the 651 oz/in motor requires a driver that is compatible to the motors (the motor will draw 6 amps max and the driver paired with this motor will be able to allow for a 6 amp draw). I would also recommend a 36 volt power supply for better high velocity performance.

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I have one of your smaller stepper motors running my X AXIS bridge crane and if it is moved to fast the stepper motor sounds like it is skipping steps will the 651oz stepper motor require a different power supply and controler?

It generally does not matter if it is longer at the other end as long as the lead screw provides the desired travel for that axis. The lead screw will only need to be long enough for the travel, plus any structure and lead-nut positioning.

For example:
- The motor that will turn the lead screw will need to be mounted at some position (generally at one end of the axis). In many cases, this positioning will be mounted where some of the lead screw will not be used (the lead nut will not be able to moved close to the coupling of the lead screw to the motor shaft). Add some of the length of the lead screw to be inserted into the coupling.

- If the lead screw will contain bearings at either end of the travel, that portion of the mechanical assembly will need to be considered in the lead screw length.

- The lead-nut will need to be mounted in a position on a structural member of the part that is to move. The distance from the part of the structure that will extend closest to the motor will have some distance to the position of the lead nut. This distance will need to be added to the lead screw length.

Add these discrepancies to the length of the lead screw and the travel length and you will have the final length.

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How to determine lead screw length needed. My Thomson 1 1:4 rails are 60 inches long roughly for the router I’m building. I know I have to have it long enough to couple up with the stepper motor of course but does it matter if it’s a little long on the other end

Modifying the Z-axis to accommodate a larger motor will be a worth while task and is possible, however we have not calibrated the z-axis therefore using the 1600 Steps-per inch in the motor tuning on our machine in our shop. We have not noticed any significant depth increments from not calibrating the z-axis but only from zeroing the z axis too close to the material. Also in your design did you specify the actual depth and the length of tool (end mill/ bit) that you are using?

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I bought a Blacktoe 2 x 8 three years ago and have always had a problem with the Zid axis. No matter how tightly I've calibrated the axis it always cuts to deep. Can I put a larger Stepper motor on Z-axis using the same motion electronics that came with the original machine.

If there is play within the motor itself, then that motor may be defective. Call us to provide us more detail on this issue.

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I have NEMA 34 motors for a GreenBull 6x12. After 2 weeks of use, my Y axis motor has developed play in the front but not rear of the motor. Is this a motor defect or has something come loose somewhere? Thanks,

This sounds like a problem with the step (pulse) signal. The driver motors receive two signals from the computer via the board -- one is high or low and tells the motors which direction to turn, one is a square wave pulsed signal(quick that tells the motor to turn or a constant high signal that tells the motor to maintain its position. With an oscilliscope you can check for proper signal at the board. If you bought the board from us, please contact us to arrange a return authorization.

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Have checked stepper motor wires dozens of times and they are wired like diagram says. Stepper motors will not turn under power. I am using laser control option. What should I do?

Yes, if you need a replacement part on your machine please call us at 281-815-7701.

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I have a blacktooth laser engraver. The Y Axis stepper motor needs to be replaced. Can you please provide me with the information I would need to replace this motor.

This is most likely a wiring issue. I would disconnect all of the power to the drivers and reconnect one at a time to isolate the problem.

Additional Information:
that was not helpful. I already did that way before submitting this question. there are not that many wires here and I have already rewired this a few times. I actually think its a software or interface board issue because it does work sometimes but then trips (possibly a amperage / voltage issue) I am using the interface board that has a parallel port and usb for 5V. are there different settings that I need to setup?

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I'm using the big 651oz in stepper motor for X and Y and the smaller 325 for the z and X and Y keep tripping when I try to tune the motors on Mach3 but Z seems to work. I have to turn power on and off to reset....is this a wiring issue?

All you need is a CNC controller like the following options:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

This controller is easy to connect using standard wire screw terminals and works with the mach3 control software.

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

This controller is a little bit more difficult to connect, but is a more feature-rich controller and will work with both mach3 and mach4 CNC control software titles.

Specifically, a CNC controller connects to the computer via a USB cable and connects to the motor drivers. These controllers also connect to the limit switches, spindle/router control, air/fluid/mist control, etc.

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Hello there, I am a beginner in trying to control a stepper with a pc, you can sell me a kit to control my motor from the pc. I already have a motor, driver, and power supply

Please provide more information about how you have the limits and home switches connected to the controller. Depending on the configuration of your machine, you may not need anything on input number 3.

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Hi, What wire goes to input 3 for home limit and do I have to change anything in Mach3??

We recommend our electronics combo for the scratch build kit, which you can find on our site here: https://buildyourcnc.com/item/electronicsAndMotors-3axis-425-elcombo. This is our standard general purpose 3 axis electronics system, and includes (3) NEMA 24 425 oz-in stepping motors, (3) Drivers (3.0Amp 24-40 Volts, with 1-1/64 microstepping), (1) 36v 8.8a Power Supply, (1) Interface Board either USB or Parallel. (The USB version requires PlanetCNC software; the parallel interface board gives you a variety of options, Mach3 being one popular choice.)

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I got the plans and hardware from you guys and im almost ready for the stepper motor part of this build. what size motors are good to use for this build? the size of cnc will be 2x4 when finish or what size will not work? thanks

Drivers will have terminals with labels that represent a pulse, clock or step, and for direction. Look at the following to determine which terminal is used for what purpose.

Step- = CP- = P-
Step+ = CP+ = P+
Dir - = CW- = D-
Dir+ = CW+ = D+

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Hi, I have one of your mach3 controller boards and have followed the tutorial videos but my motor drivers do not have p+ p- d+ d- I only have sted, dir, en and +5v

Make sure all your bolts/screws are tighten correctly and if using a lead screw make sure your anti-backlash nut is not offset. Now a default setting will be 10101100 for your driver dip switch settings and in motor tuning (mach3) 1600 steps per, 400.02 velocity, 4 in acceleration. now the acceleration and velocity can be adjusted to move your machine faster, but if set to high they could stall. Make sure you have the correct wiring from your motor to your driver (https://www.buildyourcnc.com/Documents/PN.SM60HT86-2008BF-U%20(inhouse%20PN.60BYGH303-13)%20(1).pdf).

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I have your Nema 24 electronics kit and am having problems with the Z axis dropping over time. I am using a PC 8902 motor. Any ideas on what the problem is? What should be the motor tuning values in Mach3? Thanks

Did you install the Mach3 USB plug-in?

Make sure that you followed all of the steps and diagrams on the following page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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ABSOLUTELY NOTHING WORKS. I HAVE ALL STRUCTURE AND MECHICAL PARTS OF THE BLACKTOOTH CUTTER DONE. HOWEVER WHEN WIRE UP STEPPER MOTOR TO DRIVER. THAT MACH 3 USB CONTROLLER BOARD, TRY JOG MOTOR, WORKS! PREVIOSULY HAD PLANET CNC BREAKOUT HOWRVER, ONLY MOVED MOTORS IN ONE DIRECTION COULDNT CHANGE IT. ANY HELP WOULD BE APRECIATED

When you press the x-axis limit switch, does the LED emit light?

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I currently have my whiteant build complete. But when I go to print the 20mm x 20mm box I seem to be having issues. The Z axis does not seem to move. Also the X axis hits the limit and does not move of of it. What is the best way to trouble shoot this issue?

We just received our new inventory of motors and that specific stepper motor ski came back with only one shaft. I’m not at the office to look at this inventory, so if that is true, they will all be single shaft. We may have other stepper motors with included rear shafts, but I will have to see on Monday.

If I don’t have the double shaft, we will provide a refund upon receipt of the motors. My apologies for this error.

Additional Information:
Hi, I'm sending these motors back today. As I understand you, you might have some motors from the previous lot still in stock, and these would be double shaft but otherwise you don't have any and won't be getting any. If you do have two double shaft versions of this motor please send them; if you don't have two of them please let me know--today if possible--so I can start looking elsewhere. Thanks, Ted Armen

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we just received two nema 11 stepper motors per our order--USR2-2, however they are single shaft, we need double shaft, I thought that's what we ordered. We're sending them back, let me know if you do have the double shaft version and I'll try again to order them. I notice the model number on the motor ends in "A", where the packing slip shows "B".

Decreasing the speed of acceleration in the cutter? Meaning of your router/spindle?, To modify the speed of a router will be going to the router itself and modifying the speed, but if a spindle is being used modifying it will be done either manually in the VFD (VFD Setup:
Change PD001 to '0' (source of run commands)
Change PD003 to 300 (main frequency - Hz)
Change PD004 to 300 (base frequency - Hz)
Change PD005 to 400 (max operating frequency - Hz)
Change PD006 to 2.5 (intermediate frequency - Hz)
Change PD008 to 220 (max voltage - V)
Change PD009 to 15 (intermediate voltage - V)
Change PD010 to 8 (minimum voltage - V)
Change PD011 to 100 (frequency lower limit - Hz)
Change PD142 to 7 (rated motor current - Amps)
Change PD143 to 2 (motor pole number)
Change PD144 to 3000 (rated motor revolution))<- make sure these are your settings in the VFD. If the spindle is wired to the breakout board and is working through Mach 3 then the modification will be done in your CamBam/Feed rate settings.

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How can I decrease the rapid acceleration of the cutter from a completed cutting operation to a new location so that the stepper motor will not lose its steps and mess up the machine zero settings? I am using CamBam and Mach3 on my machine with a chain drive. what is the best way to reduce accleration