This is a common problem. Are you using shielded wire? If so, take the shield to ground. If there are any other wires in the cable that is not being used, ground those as well. Also try moving the cables as far away as possible from the motor wires and motors.

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LIMIT SWITCH PROBLEM

Please visit this link https://buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay#prettyPhoto
and follow the steps described on the bottom of the page.

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5 AXIS CONTROLLER ISSUES.

I don't see anything in the datasheet for the relay that indicates an overheat condition. While the relay is engaged, the power consumption is 400 mW and I don't believe this is enough to raise the temperature faster than the heat dissipation from the metal on the leads through convection or radiation outside of the rated temperature working ranges providing that you maintain an ambient temperature range within -40°C to 85°C (with no icing or condensation).

http://www.omron.com/ecb/products/pdf/en-g2rl.pdf

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IS IT OK TO LEAVE THE VACUUM PRESSURE CONTROLLER PLUGGED IN ALL TIME WHEN PUMP SWITCHED OFF?

Locate the switch as close to where you will normally be as possible and in clear sight.

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WHERE IS GOOD PLACE TO PUT THE E-STOP SWITCH?

Cooling is not as tricky as you might think. There is 3 ways to approach this, only 2 really matter for a low scale 40w setup. First one is the cheapest and easiest. The higher the temp of water the worse your performance will be, from what I understand anything in the 30C range is about the most tolerable it gets. Lower is better. But not frozen...from what I've been told a very experienced cutter, he found 8C was the highest power he achieved.

1. Use a 5 Gallon resovoir system which gives you a fairly large space of water to heat up before you need to tend to it. Add about a cup of anti-freeze to the mix of DISTILLED water. You don't want ANY minerals in the water that might build up in your system. The anti-freeze works to keep algae and other ickies from growing in your water.

2. Use a smaller resovoir system (or even closed loop) and install 1 or more radiators found in CPU cooling systems with 120mm fans attached. This will continously cool your water system to ambient room temperatures, but with a tiny resovoir it will be difficult to add things like ice-packs to drop the temps if the ambient is quite hot.

3. Using an industrial coolant system. Overkill and unless your cutting A LOT, this is a very expensive option to take. You can also explore the idea of Peltier cooling but it is extremely expensive electricity/BTU wise compared to an industrial cooler.

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HOW TO COOL THE BLACKTOOTH 40W LASER TUBE

No the ZY plate is part of the machine kit not the head combo kit.

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DOES ZY PLATE COME WITH LASER HEAD COMBO.

Are you using shielded wire? If so, take the shield to ground. If there are any other wires in the cable that is not being used, ground those as well. The customer can also try moving the cables as far away as possible from the motor wires and motors.

Additional Information:


Additional Information:

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MY LIMIT SWITCHES ARE TRIGGERING AT RANDOM.

Upgrade your mirrors to SI coated mirrors, using a HQ ZnSe lens and even pushing up to a beam expander will all boost power. The ideal order of experimenation for lowest cost would be changing out for a higher quality lens labeled HQ ZnSE lens. Next would be SI mirrors, which will absorb less heat and reflect better, the last would be to use a beam expander which expands the beam, reducing the heat signature on the mirrors and makes a tighter focal width.

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CAN BOOST THE POWER OF MY BLACKTOOTH LASER?

Are you using shielded wire? If so, take the shield to ground. If there are any other wires in the cable that is not being used, ground those as well. The customer can also try moving the cables as far away as possible from the motor wires and motors.

Additional Information:


Additional Information:

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PROBLEM WITH LIMIT SWITCHES TRIGGERING

These tubes are rated for 18mA. The power supply is able to push up to 21mA. This is a very dangerous thing to do. If you are pushing the tube beyond 18mA you will cut it's life by QUITE a bit.

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HOW HARD CAN PUSH MY BLACKTOOTH LASER?

The lens is 20mm wide and a 50.6mm focal length (the one included). This lens will stand up to at least 30PSI air assist.

The mirrors are 25mm wide mirrors.

Focal length is the distance from the lens to the material for the laser converge into the best focal point. If a lens is listed as 2". You measure 2" from the lens to the material, this will be the tightest point the laser can go before it starts to re-expand again losing focus.

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WHAT IS LASER AND LENS FOCAL LENGTH?

Temperature probe monitor. Very valuable. This keeps you up to date on your coolant temperature levels.

Voltage meter. This will tell you the exact level of voltage/power you are running telling the laser to run at instead of an arbitrary mark on a drawn wheel around your POT.

Ammeter sensitive to 1mA. This will be sure your not over driving your tube and reducing it's life significantly.

Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

Exhaust fan upgrade. The current fan included is 100CFM. You can buy 120mm fans that push 250CFM and I have included a guide on how to go about doing this here. http://buildyourtools.com/phpBB3/viewto ... 8cdd1802bf

To push the exhaust fan even further, if you have the room/power, I would highly recommend investing in a 600+ CFM "Dust Collector" system. 250CFM is still not suffice to draw all the smoke that can come off of 3mm or 1/8 MDF cutting job.

A cutting surface. I bought myself a aluminum 'egg crate' mesh from my local HVAC company. They are used a cover for fluorescent lights and work great for low impact cutting surface. They come in 4'x8' sheets and are easily cut to fit. The other side is if you can find a steel honeycomb cutting bed to fit. These can be quite costly or fairly affordable depending where you are looking. The benefit of a steel honeycomb is you can use high power magnets to hold material down.

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HOW CAN YOU ENHANCE THE BLACKTOOTH LASER CUTTER?

check your in-going power and make sure that you have a good neutral connection. Frequently the issue is not the power supply but the power coming into the power supply that causes the problem. There is a chance that the power is good coming in but there is a loose neutral connection and that causes it. This is the neutral connection that runs all the way back to the panel in your home.

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WHY DO MY 40W LASER POWER SUPPLIES KEEP FAILING?

I have not come across this problem, but there may be USB, or firmware issues that you are experiencing. I would recommend going on the polabs website and using their support center (https://support.poscope.com/)and posing that question to them. Also, have you tried the ethernet port as an alternative to see if that helps?

Here is the response from an LLM:

Check USB Cable and Port: Start with the basics. Sometimes this error is due to a poor USB connection. Ensure you're using a high-quality, shielded USB cable and that it's plugged into a USB port directly on your computer, not through a hub. If possible, try a different USB port or a different cable to rule out any issues there.

Update Firmware and Software: Ensure that both your PoKeys57CNC firmware and the Mach4 software are up to date. Firmware updates for your PoKeys board might include optimizations or fixes that address connectivity issues.

USB Polling Rate: This error can also arise from the USB polling rate setting in the PoKeys configuration software. It might be set too high for your system's ability to handle it. Try lowering the polling rate and see if that resolves the error.

Computer Performance: Check your computer’s performance. If it’s running several heavy applications simultaneously, it might not be able to process signals from the PoKeys board fast enough. Try closing unnecessary applications or consider using a dedicated machine if your current setup is too taxed.

Mach 4 and PoKeys Plugin Configuration: Dive into the Mach 4 plugin configuration for PoKeys. Ensure that all settings are correctly configured as per the manual. Incorrect settings might lead to communication bottlenecks.

Connection Quality and Interference: Consider any potential interference sources near your CNC setup or computer. Electromagnetic interference from large motors, other electronics, or long cable runs can affect communication quality. Try rearranging your setup to minimize interference.

Consult Documentation and Support: If the issue persists, consult the detailed documentation provided by PoKeys or reach out to their customer support. They can offer more specific advice based on the latest product updates or known issues.

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I HAVE FOLLOWED YOUR YOUTUBE VIDEO ON SETTING UP THE POKEYS 57CNC BOARD BUT WHEN OPEN MACH 4 GET A ERROR MESSAGE CONNECTION IS TO SLOW

Shipping crate size 121" X 36" X 92"

Weight 511 LBS

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WHAT ARE THE SHIPPING DIMENSIONS FOR VERTICAL LASER

The password is: 608

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WHAT IS THE SYSTEM PASSWORD FOR LASER CONTROL UNIT?

no, it will only work on anodized aluminum

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WILL THE LASER ENGRAVER WORK ON NON-ANODIZED ALUMINUM

Cooling is not as tricky as you might think. There is 3 ways to approach this, only 2 really matter for a low scale 40w setup. First one is the cheapest and easiest. The higher the temp of water the worse your performance will be, from what I understand anything in the 30C range is about the most tolerable it gets. Lower is better. But not frozen...from what I've been told a very experienced cutter, he found 8C was the highest power he achieved.

1. Use a 5 Gallon resovoir system which gives you a fairly large space of water to heat up before you need to tend to it. Add about a cup of anti-freeze to the mix of DISTILLED water. You don't want ANY minerals in the water that might build up in your system. The anti-freeze works to keep algae and other ickies from growing in your water.

2. Use a smaller resovoir system (or even closed loop) and install 1 or more radiators found in CPU cooling systems with 120mm fans attached. This will continously cool your water system to ambient room temperatures, but with a tiny resovoir it will be difficult to add things like ice-packs to drop the temps if the ambient is quite hot.

3. Using an industrial coolant system. Overkill and unless your cutting A LOT, this is a very expensive option to take. You can also explore the idea of Peltier cooling but it is extremely expensive electricity/BTU wise compared to an industrial cooler.

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HOW CAN COOL THE LASER TUBE?

This video will illustrate how to test for laser power:

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LOSE POWER IN MY LASER TUBE