Here is the wiring diagram for the MAch3 USB breakout board:
https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

You will need 24 volt relays for the output on that board since that side of the board requires 24 volt power at the V+ and V-

Customer Response:
My inquiry is for the Planet CNC USB and 5v relays.
I am 99% finished with my 2 axis lathe build and this is the last item for me to conquer.
I want to control power to router, and vacuum with the BOB going through the 5V relays purchased on this site.
Thanks again.

Using the Mist, spindle or flood pins...

Buildyourcnc response:
There is an IN, GND and 5V for the digital side to engage the relay. There is an S, O and P for the power line of the device to be controlled.

The 5V and GND must be connected to the 5V and GND from the USB board. The IN is the wire from the output terminal (i.e. mist, flood, spindle).

For the power side, here are the scenarios:
- P to O connection is normally open
- P to S connection is normally closed

So, if you have the power wire that would plug into the wall, the L "black" wire from the power cord will pass through this part of the circuit (cutting the wire and one end in the P terminal and the other end in the O or S terminal). Generally, the P to O is used as this connection is normally open and when the relay is engaged, the circuit will close allowing the current to flow through that wire.

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SIGNAL AND 5V POWER WIRING DIAGRAM FOR RELAY USB BR ABOUT BOARD.

The total length of the brush strip for a 2.2kW spindle would be 17 1/4" inches.

Additional Information:
20

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LENGTH OF THE BRUSH STRIP FOR SPINDLE 2.2KW

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

Additional Information:
20

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20

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GREENLEAN SILICON TUBE FOR SPINDLE

The Black foot requires 38 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

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BLACKFOOT SILICON TUBE FOR SPINDLE

This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

Additional Information:
I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

Additional Information:
Thanks for the information. Can you let me know the model of the VFD that you have?

Additional Information:
VFD Model # YL600-2S-2K20

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Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

Additional Information:
Does your VFD have a VI terminal?

Additional Information:
No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
AI2-GND-AO1-DI6-DI4-DI2-FM-24V

Additional Information:
Do you have a PD070 parameter?

PD070 is the main Analog Input parameter.

The options for that parameter is:
0: 0-10V
1: 0-5V
2: 0-20mA
3: 4-20mA
4: 0-10V (4-20mA Stacked)
5: XIA
6: (VI+XIA)/2
7: (3VA+XIA)/4
8: (XIA_XIB)/2
9: Max (XIA, XIB)
10: Min (XIA, XIB)


Additional Information:
There is a PD-00 thru PD-09. PD-07 is currently set to 0.

Additional Information:
It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

Additional Information:
For that VFD, the parameters are P0. The 0 may look like a D on the display.

The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

P0-01: First Motor Control Mode
- 0: Sensorless Vector Control
- 1: Flux Vector Control (FVC)
- [2]: V/F Control

P0-02: Options of Command Source
- 0: Operation Panel Command Channel (LED will be off)
- [1]: Terminal Command Channel (LED will be on)
- 2: Communication Command Channel (LED will flicker)

P0-03: Options of Principle Frequency Source X
- 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
- 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID (Proportional Integral Derivative Control)
- 9: Communication Given

P0-11: Upper Limit Frequency Source
- 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given

P0-27: Command Source Bundle with Frequency Sources
Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
- 0: No Bundling
- 1: Digital Setting Frequency
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID
- 9: Communication Given
Double Digit: Options of Terminal Command Bundle with Frequency Sources
Hundred Place: Options of Communication Command Bundle with Frequency Sources
Kilobit: Options of Automatic Operation Bundle with Frequency Sources

P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
- 0: Function Code P2-10 Setting
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given
- 6: MIN (Al1, Al2)
- 7: MAX (Al1, Al2)
- Maximum range for options 1-7, accords with P2-10

If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

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I'VE BUFFERED A PWM SIGNAL TO 0-10V ANALOG AND I WOULD LIKE USE THAT RUN YOUR 110V 2.2KW SPINDLE VFD. COULD YOU PLEASE DETAIL THE CORRECT WIRING VFD SETTINGS GET WORKING?

You can find the wiring diagram for the Mach3 USB card on its product page here:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Here is a direct link to the diagram:
https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

Click the link to add information to this solution:
I need wiring instructions for the ST- USB MOTION CARD

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

Additional Information:
20

Additional Information:
20

Click the link to add information to this solution:
HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

The spindle inverter (VFD) will run on a 220V (or between 170V-250V) power source with either 50Hz or 60Hz.

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DOES THE SPINDLE RUN ON A 50HZ POWER SOURCE?

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

Additional Information:
The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

Additional Information:
If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

Additional Information:
Hi, how is this setup in mach4?

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I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

You can find the wiring diagrams for the blackTooth on step 105 and 106 on the list of instructions on the blackTooth page. Step 105 pertains to the parallel breakout board and step 106 pertains to the USB interface board.

Additional Information:
wire size

Click the link to add information to this solution:
WHERE ARE THE WIRING DIAGRAMS FOR BLACKTOOTH LASER CUTTER IN INSTRUCTIONS?

Yes, all of the spindles come with collets. The collets have a 1/4" (6.35mm) bore for end mills that have a 1/4" shank. The ER specification is different for the 1.5kW (ER-11) and the 2.2kW (ER-20).

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I’M LOOKING TO PURCHASE SPINDLE AND VFD WAS CURIOS IF THE SPINDLES COME WITH COLLETS SO WHICH ONES?

The collet in the 1.5 kW spindle is an ER-11 and cannot reach the 1/2" size. I would consider the 2.2 kW spindle instead.

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Click the link to add information to this solution:
WHAT SIZE COLLET IS IN YOUR 1.5 KILOWATT SPINDLE?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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Click the link to add information to this solution:
WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

Additional Information:
My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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Click the link to add information to this solution:
HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

Additional Information:

Click the link to add information to this solution:
HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

You can go to our instructions on for the breakout board here: http://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay to get the information on turning the spindle on and off from the computer and mach3. Alternatively, you can connect the computer using RS485 serial to the inverter and send control commands that way.

Additional Information:
HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3 usb

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How should I wire the Mach3 card (red, 4 axis) and the vfd (Yl620-a)?

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Click the link to add information to this solution:
HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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Click the link to add information to this solution:
WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

Additional Information:
My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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Click the link to add information to this solution:
HOW DO YOU HOOK UP THE VFD TO SPINDLE?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

Additional Information:

Click the link to add information to this solution:
HOW DO YOU SETUP THE SPINDLE INVERTER?