Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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HOW DO YOU CONNECT THE INVERTER TO AC?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW TO CONNECT THE SPINDLE INVERTER?

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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HOW TO CONNECT THE INVERTER WALL?

blackToe requires a minimum cable length of of 15 ft for X, 17 ft for Y and 18 ft for Z for the redLeaf to be positioned at midpoint along the long axis and under the table. Each axis would need have 6 feet extra (form the midpoint)

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IF WE ASSUME DESIRE TO PLACE THE RED LEAF 6' AWAY FROM TABLE, HOW MUCH CABLE IS NEEDED CONNECT MOTORS ON TABLE ITSELF?

The instructions on how to do this are found here, in these two videos, http://buildyourcnc.com/PrimeronHomingandLimitSwitches.aspx

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HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

"Semi automatic" measuring is possible.
1. Place movable tool sensor (touch plate) on material.
2. Click "Measure Offset Z". Tool will move down, touch sensor and move up.
3. "Measure Offset Z" button is still down.
4. Click "Offset - Current Z" - this will set offset Z
5. Click "Measure Offset Z" again to release it and restore normal mode."

The connections to the USB interface is as follows:
- The spindle is connected to the gnd terminal (which is also connected to the end mill). Alternatively, you can connect the gnd directly to the end mill is access is permitted.
- The touch plate (movable tool sensor) is connected to the Z-- terminal.

What will happen: When the end mill (gnd) is in contact with the touch plate (Z--), there will be a connection from gnd to the Z-- triggering this Z-- action and the software will recognize the connection (like a button press, or a limit switch triggering).

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How do I connect a Z-Axis touch plate to the Planet-CNC USB interface?

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

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HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

The following videos are helpful when connecting the VFD to a pokeys57CNC controller; however, there is useful information on the external terminals of the VFD and how to connect the VFD to any controller using a relay. Additionally, the videos have useful information on how to program the VFD.

Start and stop for spindle
https://youtu.be/0SLFuM4tzuU

Speed control:
https://youtu.be/pA69t1ZLY2s

The following video uses the Mach3 usb controller to control a spindle.

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Do you have a diagram on how to connect the vfd so the CNC controller box can turn the spindle on and off whenever i start a job?

To convert the whiteAnt to a CNC machine, you will want to lower the upper structure to the lowest position to create the most rigidity overall. You will see that there are many holes below the sides of the upper structure that are evenly spaced. This is so you can adjust this lower. You will also want to fasten the lower sides to a substrate (piece of wood, or something) with l-brackets or something that has a bit of adjustment capability. This will keep the sides more rigid as well. Use a Dremel for the spindle. If you want to use a another spindle, let me know and we can product a mount for that spindle since the Dremel has poor runout (TIR). This is important if you are wanting really precise milling.

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how can I convert the whiteAnt from the 3D printer mode to the CNC milling mode?

The DRV8825 driver IC by TI (Texas Instruments) has two main connections called STEP and DIR. These are the two main connections that you need to use to connect to the Pokeys57CNC controller. You also need to connect the positive digital voltage pin (5V) from the Pokeys57CNC controller's motor connector to both the reset and sleep pins. The GND pin from the Pokeys57CNC motor connector is connected to the GND pin of the DRV8825 driver. The enable pin of the DRV88525 can remain unconnected.

There is a trimmer potentiometer on the DRV8825 that can increase or decrease the amperage setting for the motor. Depending on the DRV8825 board you purchased, there may be two pads to determine the amp setting while turning the trimmer (in the voltage setting on your multimeter).

The A1 and A2 is connected to one of the motor's coils and B1 and B2 is connected to the other motor's coil. There is a pin on the DRV8825 called VMOT that you will connect to the power supply (max 45VDC) and the GND pin next to the VMOT is the V- for the same power supply.

I hope this helps. If not, please add additional information on this thread.

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I followed (to the best of my ability) the instructions provided to my original question, but I did not receive successful results. When I followed the instructions and connected the ground pin from the Pokeys57CNC motor connector to the DRV8825 / A4988 expansion board, it stops the communication between the Pokeys57CNC board & the motors 1-3 that I had working previously. The DRV8825 / A4988 expansion board will be the fourth driver I am connecting to the Pokeys57CNC. The previous three drivers are PoStep-60's if that helps understand the issue.

Prior to hooking up the ground pin (I used pin 10 from the Pokeys57CNC motor connector) to the DRV8825 / A4988 expansion boards ground pin, I was able to see the power being applied via the red LED being illuminated on the DRV8825 board; after this new configuration the light is not turning on.

With the new recommended setup, I used a heat shrink solder piece to add the shunt for the connection to the sleep pin. The connection to the sleep pin is where I believe my issues are stemming from. I must be connecting it to the incorrect pin (within the 9 pin layout on the DRV8825 / A4988 expansion board). Do you have any reference to the 9 pin pinout on the A4988 expansion board? I double checked the pinout provided on the Texas Instruments page, but it only gives clarity to the pinouts on the DRV8825 board itself. After reviewing their documentation, I tried connecting the 5v (pin 9 from the Pokeys57CNC motor connection that's split to connect with the reset pin on the DRV8825 / A4988) wire directly to the terminal on the DRV8825 board and that didn't work either.

Any help or clarification you can provide would be greatly appreciated!

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How can I connect the Pokeys57CNC controller to a DRV8825 / A4988 expansion board?

CP+ to COM
CP- to STEP
CP+ to CW+ (small jumper wire)
CW- to DIR

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If the driver does not have CP or CW labels, the CP is Step and the CW is Direction or DIR. If you connect the 5v to CP+ (or Step+) and CW+ (or DIR+) and the pin to CP- (or Step-) and another pin to CW- (or DIR-), then in software, the configuration for the step on that axis must be active low. Otherwise, if you connect the GND to CP- (or Step-) and CW- (or DIR-) and the pin to CP+ (or Step+) and another pin to CW+ (or DIR+), then in software, the configuration for the step on that axis must be active high.

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If you have a driver that is labeled pul, dir and ena: Pul+ is the Step+ and Pul- is the Step-. Pul is short for pulse. A pulse will create a step. Don't worry about the enable terminals.

On the x-axis, pin #2 can go to pul- and pin #3 can go to dir-. The 5v will go to pul+ and dir+. The configuration for each axis for step will be active low and toggle active low for the dir on each axis to make it go in the direction desired.

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HOW DO I WIRE FROM THE BREAKOUT BOARD TO DRIVER?

Polabs prepared step by step user guide for PoKeys57CNC and Mach4 to try answering such questions. It is available in our downloads section: https://www.poscope.com/wp-content/uploads/downloads/Pokeys/LibrariesAndPlugins/Mach4 and PoKeys57CNC - step by step guide.pdf

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Using the PoKeys57CNC how to you connect two motors to the Y axis and how is Mach 4 configured for this?

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

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The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

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If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

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Hi, how is this setup in mach4?

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I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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WHAT TERMINALS ARE USED TO CONNECT THE INVERTER WALL OUTLET?

The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

You will probably have post processors like the following listed:
Mach2/3 ATC Arcs (inch)
Mach2/3 ATC Arcs (mm)
Mach2/3 Arcs (inch)
Mach2/3 Arcs (mm)
Mach2/3-WrapX2A ATC Arcs (inch)
Mach2/3-WrapX2A ATC Arcs (mm)
Mach2/3-WrapY2A ATC Arcs (inch)
Mach2/3-WrapY2A ATC Arcs (mm)

If you have an Automatic Tool Changer, use the post processor with the ATC in the name. For most applications and if you don't have an ATC (automatic tool changer), use the Mach2/3 Arcs (inch) or (mm) post processor.




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How do I determine what post processor I have on my shop built CNC. There are about a million to choose from on Vcarve Pro

The USB Interface page: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout

On this page, there is a datasheet that explains the connection schemes for the limit switches on step 1 of the instructions. The datasheet explains single and multiple switch configurations and parallel/serial connections schemes for the NO/NC (Normally Open/Normally Closed states).

If there is further information you need, please reply on this FAQ.

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Please provide detailed instructions on how to connect limit switches to CNC USB BOARD. I can not find instructions anywhere. I am new to cnc world and really need help. Thanks

Copyright protects original works of authorship, while a patent protects inventions or discoveries. Ideas and discoveries are not protected by the copyright law, although the way in which they are expressed may be. A trademark protects words, phrases, symbols, or designs identifying the source of the goods or services of one party and distinguishing them from those of others.

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HOW A COPYRIGHT DIFFERENT FROM PATENT OR TRADEMARK?

You can use one of the terminals on the input side of the breakout board to connect the e-stop switch.

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WHICH WIRES ARE CONNECTED TO THE EMERGENCY STOP BUTTON