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Question #: 14009

Question: Bought a vlxl from you guys. Great design however since you changed the main gantry support from plastic to wood, the guides for the head do not fit with the given plastic pieces. I do not think I have enough wiggle room in the plastic to drill new holes. I may be able to cut down the aluminum. What do you suggest?

Current Solution

Are you referring to the parts that make up the mount for the nozzle that slides along rail?

Additional Information:
Yes. Because the wood is thicker than the plastic, the holes for the screws that hold the bearings are off.

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Yes, understood. We must have used the wrong CAM file to cut the parts for those pieces. My apologies for that. I would rather send you new pieces poste haste.


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I might just go ahead and try to make them. I already had to make one piece that was missing. However, if you think you can get them here by Thursday, I can just go ahead and put the body together. If you do plan on sending them, I also need three more M 8 x 16 mm screws. Also still looking for a mini air compressor for the assist. Overall, the design is great and I'm enjoying putting it together.

Additional Information:
Thank you for the kind words. I will send it anyway and check with Sandra (the current shipper) if Thursday is possible. Just to confirm, the parts related to the steps 46 to 52 in the Vertical Laser XL instructions. Correct? There is a single screw that tightens the bearings onto the rails. This screw is located at the center of the assembly. I'm sure you did this already, but it deserves a mention just in case somebody else has this issue. Make sure that the screw is all the way loose to see if it still doesn't fit. Also worth mentioning, make sure not to tighten it too much as it is very easy to crack the plexiglass. The screw creates a very high force on this assembly.

Additional Information:
Yes. I think you should revisit your plexi cut sheets. The top two holes that hold the laser head from step 47 we're not drilled. I had to drill those. The part from step 48 was not included so I modified a different piece to make it. Also, the centerpiece from step 32, was not included. I ended up making one from plexi but I suggest machining it from aluminum.

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That is odd. I will definitely take a look. That doesn't sound right at all.

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But, once again, great design so far. I much prefer putting it together myself. Ill start working on the body.

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Hello, I was able to adjust and get the head on track.

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Hello, I was able to adjust and get the head on track.

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Excellent!


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I ended up just using a 2 nut system to secure the tensioner. The one I made cracked so that's why I suggested a machined Al.

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That makes sense.

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Hi Patrick, I also seem to have gotten some old or mis-cut parts -- holes don't line up in step 31, slot missing in step 36, and so on. I sent you an email last Friday with more details (subject "Order 41101"). Since then we realized that the y axis rails for step 37 are also cut too long and will need to be cut down by a few inches. That's as far as we've gotten so far, so no idea what else is lurking.

Additional Information:
I've copied my last comment to a new question to keep from cluttering up this thread; don't know yet if I'm also going to hit the issues with steps 46-52.

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