How should I control a plasma torch, spindle and a laser on my CNC machine?

It will depend on how you configure the machine to use the Laser and plasma. Is the laser on a separate gantry? That will determine the way you will connect the laser control system or if you use a typical CNC controller. The plasma will need inputs of THC on, THC up, THC down and outputs to trigger the plasma torch. I recommend the Pokeys57CNC for the plasma and you can also fire the laser with it, but you will not be able to do engraving with the laser unless you use a laser controller. If you use a laser controller, you will need to either build circuitry to switch the digital signals from which controller you will be using, or if you have the laser on a separate gantry, you can use a traditional laser controller connected to the stepper motor drivers on that gantry. Users response: I was planing on using same gantry, and installing plasma and laser module on z axis along the side with current router. Perhaps if it’s needed installing another z axis on current z axis. So that when I use plasma, router z will be homed and plasma z axis will be able to utilize thc. When you say “If you use a laser controller, you will need to either build circuitry to switch the digital signals from which controller you will be using,” If i install laser controller, pokeys and router motion card, do you mean all ( axis and router/laser/plasma) signals or just the one that controls router/laser/plasma? I was wondering if I could jump (parallel connect) axis signals from card to card without ? Also do you prefer ethernet card or usb? I really do appreciate your help :) thanx again. Buildyourcnc response: Not a problem at all. Remember that with all of that weight on the z-axis, you will not be able to do efficient raster style engraving. By putting the laser on another gantry, say at the far end of the table, then you would be able to use a laser controller that controls its own stepper motors and the nozzle can have fast swing motion for engraving. With the laser on the z-axis of the spindle (like see on the greenBull), you will only be able to do vector motions for the laser. You can also have a CNC interface and laser controller controlling the same stepper motor drivers, but you will need a few tri-state buffer chips where you can use a toggle switch for which controller has control of the drivers.

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