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Question #: 14369

Question: How many poles on 1.5 KkW spindle? Customer service says 2, the product guide for 2.2kW spindle says 4. Can't find anything definitive for 1.5 kW spindle.

Current Solution

The number of poles for a 1.5kW spindle is 2 poles.

Respond:

Other Possible Solutions to this Question

  • I am missing the wiring information for the 1.5kw spindle, my electrician says I need documentation for the 4 prong connector into the VFD

    You can find wiring diagrams and illustrations for the spindle on this page: https://buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd

    This information pertains to the 2.2 kW spindle; however, the wiring is the same for the other spindles as well.

    Click the link to respond:
    I am missing the wiring information for the 1.5kw spindle, my electrician says I need documentation for the 4 prong connector into the VFD

  • I can't seem to find information on spindle control via the breakout board. Can someone point me in the right direction?

    We currently can only control the On/Off of the spindle via Mach 3 and through our Parallel Interface Board. We have the listed instructions on our Parallel Interface Board webpage, will be a easy job that will included 2 wires (18-24g wire will be fine) from your inverter(VFD) to the location of your Parallel Interface Board.

    Parallel Interface Board webpage: https://buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

    In regards to our USB Interface Board, we are currently working on a prototype board that will allow the same On/Off capability with Planet-CNC. Prototype Board currently not available as of yet.

    Click the link to respond:
    I can't seem to find information on spindle control via the breakout board. Can someone point me in the right direction?

  • Transaction EQEPB4915043, My 2.2Kw Spindle and Inverter showed up without any manual or instructions. Can you provide a manual? Thank you

    The spindle does not come with a manual, however the inverter should come with a manual booklet in the box. The wiring diagram and PD settings for the inverter and spindle (https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd) can be view together on the spindle page, also you can use a local hardware store extension cord (orange) to connect/wire from your outlet(220V) to your inverter and spindle accordingly from the diagram.

    Additional Information:
    I also received a spindle and inverter without a manual. While the diagrams on the product page were sufficient to get the unit running, there is no documentation anywhere to be found concerning the terminal block that is used for external control. What does one have to do to get a hold of the manual that was supposed to come with the inverter? Manuals for the 220VAC model are plentiful online; however, manuals for the 110VAC model are non-existent.

    Click the link to respond:
    Transaction EQEPB4915043, My 2.2Kw Spindle and Inverter showed up without any manual or instructions. Can you provide a manual? Thank you

  • Hello, I bought your 110v 2.2kw spindle and vfd. When I turn it on it reaches the full 24000 rpm, but will not let me decrease the speed. How Can I fix this?

    Are you using the control panel (front panel with the speed control knob known as he potentiometer)? Or are you attempting to use the computer to control the speed?

    Additional Information:
    I am using the control panel, however there is no knob on mine, just buttons.

    Click the link to respond:
    Hello, I bought your 110v 2.2kw spindle and vfd. When I turn it on it reaches the full 24000 rpm, but will not let me decrease the speed. How Can I fix this?

  • I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

    VFD settings........
    1) To program the VFD, wire it up, plug it in. It takes several seconds to come to life.

    2) Push the PRGM button to enter programing mode.

    3 )Push the SET button. The display will read PD000.

    4) If you push the SET button again, it will display the present setting of PD000.

    5 )By pushing the up or down arrows, you can change the setting to whatever it needs to be. (This is just an example. PD000 needs no changes)

    6)Push the SET button again to lock in the setting of PD000 and advance to the next number, in this case, PD001.

    7) Push the SET button and it will display the present setting of PD001. Again, use the up and down arrows as necessary to set PD001, then push SET again to lock it in.

    Note: You can also scroll through the PD numbers with the up and down arrows.

    8) make all settings this way.

    9) by pushing the SET button you can scroll through the settings. First push of SET moves to the next number, second push displays it's setting, third push moves to the next PD number.

    Note- If you take too long, it will leave the programing mode on it's own. If it does, just push PRGM again to return to programing mode. Then press SET and continue what you were doing.

    10) Start with PD013. Set it to 1, which returns the settings to the factory settings.

    11) Then set PD005 to 400, PD004 to 400, and PD003 to 400 IN THAT ORDER.

    12) Then set the following: PD041=8, PD144=3000

    13) Set PD209=50

    That's it for the programing. You should get 24000RPM when you push RUN.

    Click the link to respond:
    I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

  • How should I configure the 110v vfd with 2.2kw spindle? When I use the configuration on the spindle page, I get an over-current error (e.oc.a).

    Please use these settings for our 110V VFD's:

    Change PD001 to '0' or '1' (source of run commands/one will be computer controlled)
    Change PD003 to 300 (main frequency - Hz)
    Change PD004 to 300 (base frequency - Hz)
    Change PD005 to 400 (max operating frequency - Hz)
    Change PD006 to 2.5 (intermediate frequency - Hz)
    Change PD008 to 110 (max voltage - V)
    Change PD009 to 15 (intermediate voltage - V)
    Change PD010 to 8 (minimum voltage - V)
    Change PD011 to 100 (frequency lower limit - Hz)
    Change PD142 to 7 (rated motor current - Amps)
    Change PD143 to 2 (motor pole number)
    Change PD144 to 3000 (rated motor revolution)
    For further info please refer to (https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd#prettyPhoto/9/) for wiring and other specifications.
    Please check you wiring to be correct as the illustrated photo on the diagram.

    Click the link to respond:
    How should I configure the 110v vfd with 2.2kw spindle? When I use the configuration on the spindle page, I get an over-current error (e.oc.a).

  • Okay guys, what fluid are you using for the spindle to keep them cool? do you recommand anything else beside water for the spindle?

    We have always used water for our cooling, but since this is a heat transfer condition, you should be fine with any form of coolant.

    Additional Information:
    We live in a cool part of the USA. My CNC is in an unheated garage and temperature gets to -10 degrees Fahrenheit. So we use 100% anti-freeze that is used for winterizing campers. Use same coolant year round. Put 3 gallons in a bucket with fish-tank pump, and it works great. Since there is 3-gallons of coolant, no need for fans to cool the coolant. Just pump from tank to spindle back to tank. And no worry about frozen coolant.

    Click the link to respond:
    Okay guys, what fluid are you using for the spindle to keep them cool? do you recommand anything else beside water for the spindle?

  • I ordered a 2.2kW spindle as a guest on March 3rd. How long does it take for you to provide shipping information?

    I will check

    Additional Information:
    The license was purchased and the developer is sending you the license shortly.

    Click the link to respond:
    I ordered a 2.2kW spindle as a guest on March 3rd. How long does it take for you to provide shipping information?

  • I just received a replacement spindle (2.2kW 220v). However, when I attempted it use the new spindle, it would only reach 1500 rpm. Is there something I need to change on the spindle controller?

    VFD settings........
    1) To program the VFD, wire it up, plug it in. It takes several seconds to come to life.

    2) Push the PRGM button to enter programing mode.

    3 )Push the SET button. The display will read PD000.

    4) If you push the SET button again, it will display the present setting of PD000.

    5 )By pushing the up or down arrows, you can change the setting to whatever it needs to be. (This is just an example. PD000 needs no changes)

    6)Push the SET button again to lock in the setting of PD000 and advance to the next number, in this case, PD001.

    7) Push the SET button and it will display the present setting of PD001. Again, use the up and down arrows as necessary to set PD001, then push SET again to lock it in.

    Note: You can also scroll through the PD numbers with the up and down arrows.

    8) make all settings this way.

    9) by pushing the SET button you can scroll through the settings. First push of SET moves to the next number, second push displays it's setting, third push moves to the next PD number.

    Note- If you take too long, it will leave the programing mode on it's own. If it does, just push PRGM again to return to programing mode. Then press SET and continue what you were doing.

    10) Start with PD013. Set it to 1, which returns the settings to the factory settings.

    11) Then set PD005 to 400, PD004 to 400, and PD003 to 400 IN THAT ORDER.

    12) Then set the following: PD041=8, PD144=3000

    13) Set PD209=50

    That's it for the programing. You should get 24000RPM when you push RUN.

    Click the link to respond:
    I just received a replacement spindle (2.2kW 220v). However, when I attempted it use the new spindle, it would only reach 1500 rpm. Is there something I need to change on the spindle controller?

  • New 2.2kw spindle are Pin functions 1,2,3 the same as the older 4pin? U -> Pin #3 V -> Pin #1 W -> Pin #2

    That is correct. The new spindle uses 3 pins only. The connections:

    3 to U
    1 to V
    2 to W

    If the spindle spins in the direction not intended, just swap 2 of the pins.

    Click the link to respond:
    New 2.2kw spindle are Pin functions 1,2,3 the same as the older 4pin? U -> Pin #3 V -> Pin #1 W -> Pin #2

  • please send wiring diagram for the 1500kw spindle and inverter combo. i need to see what additional things need be purchased. thanks.

    Please refer to the Spindle wiring diagram found on the product page for the 2.2KW spindle. The wiring diagram will be the same for the 1.5kW Spindle. The only difference will depend on if you are using 110v or 220v power, as setting PD008 asks you to specify the max voltage.

    Click the link to respond:
    please send wiring diagram for the 1500kw spindle and inverter combo. i need to see what additional things need be purchased. thanks.

  • I need the drive setting for the 1.5kw spindle drive to work with the spindle motor where do I find them

    If you purchased the spindle from us, you should have received a little booklet that shows all of the program settings. If you did not receive that booklet, please call us so we can send you this booklet.

    If you have the booklet, please let us know specifically what setting you would like to set and we can help.

    Click the link to respond:
    I need the drive setting for the 1.5kw spindle drive to work with the spindle motor where do I find them

  • My Question is about the 2.2kw spindle, because the thread start is so small I have a hard time centering the collet before it binds from tighting what have others done to overcome this

    Can you see any damage to the beginning of the thread on the shaft of the spindle, or any damage to the thread on the inside of the collet nut?

    Additional Information:
    There is no damage, I cannot put a tool in without removing the nut and collet when I go to tighten it, it starts to seat the collet and if I cannot hold the tool just right it is off center

    Click the link to respond:
    My Question is about the 2.2kw spindle, because the thread start is so small I have a hard time centering the collet before it binds from tighting what have others done to overcome this

  • I own a blacktoe 2x4 cnc. I need to convert to 2.2kw spindle. I cuurently am using the porter cable router spindle.Thanks.

    We will have to replace the motor mounts that the router currently is mounted to. The process is easy we will need to communicate, through our email or over the phone.
    @:customerservice@gmail.com
    #:281-851-7701

    Click the link to respond:
    I own a blacktoe 2x4 cnc. I need to convert to 2.2kw spindle. I cuurently am using the porter cable router spindle.Thanks.

  • I own a blacktoe 2x4 cnc. I need to convert to 2.2kw spindle. I cuurently am using the porter cable router spindle.Thanks.

    If you would like to use a spindle rather than a router on your existing CNC, we will send you another set of components that will allow the spindle to be mounted properly which includes the z-axis rails, rail support, spindle mounts and the dust shoe components. You can find this item to purchase here: https://www.buildyourcnc.com/category/z-axis

    Click the link to respond:
    I own a blacktoe 2x4 cnc. I need to convert to 2.2kw spindle. I cuurently am using the porter cable router spindle.Thanks.

  • Have a CNC routher that uses the Porter Cable 78125 considering 2.2kw spindle and controller do you have any mounts and our recommenadtions?

    You are making the right choice. The overall cost benefit of a spindle over a router is worth the change. We used a router back in 2008-2012 and constantly replaced it due to the daily use, but we are still using the same spindle we began using back in 2012.

    We sell a mount that you can find here:
    https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-80mm-mount

    The mount fits standard 80mm spindles.

    Click the link to respond:
    Have a CNC routher that uses the Porter Cable 78125 considering 2.2kw spindle and controller do you have any mounts and our recommenadtions?

  • I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to respond:
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

  • I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to respond:
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

  • Is there a video link showing connections to your most recent frequency converter for the 2.2 spindle (type:YL600-2S-2K20)? Cheers.

    I am currently making a video right now. I will post the video in a few days.

    Additional Information:
    You guys rock!

    Additional Information:
    Don’t judge us until you see the video!! Haha.

    Additional Information:
    Here is the video that I promised. The video covers the main wiring of the VFD and spindle.



    I will do another video on the parameters.

    Click the link to respond:
    Is there a video link showing connections to your most recent frequency converter for the 2.2 spindle (type:YL600-2S-2K20)? Cheers.