I can turn the flood coolant on using the toogle in Mach3 so Mach3 is talking to the PokeysCNC board (using output3). In spindle setup, Output3 is assigned to flood and the disable box is not checked. Output 3 is enabled and assigned to the correct relay. However, coolant does not come on when the spindle is turned on. Any suggestions about what I am doing wrong would be appreciated.

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Question #: 14379

Question: I can turn the flood coolant on using the toogle in Mach3 so Mach3 is talking to the PokeysCNC board (using output3). In spindle setup, Output3 is assigned to flood and the disable box is not checked. Output 3 is enabled and assigned to the correct relay. However, coolant does not come on when the spindle is turned on. Any suggestions about what I am doing wrong would be appreciated.

Current Solution

You may need to add the m7 or m8 code to turn on the coolant or mist and m9 to turn it off. I will look further into this to see if mach3 can turn on the coolant when the spindle is turned off. I believe the coolant is a separate function from the spindle control since you may not need coolant for every material that you will be milling.

Additional Information:

Additional Information:
I have tried typing M7 and M8 into the MDI with no success. I can toggle the coolant on and off using the flood control button. Water flows and the LED lights on the diagnostic page. I followed the setup instructions in the video on the Pokeys57CNC page, which includes the spindle setup page. Those videos are very helpful.

Additional Information:
To close this question - The M7 M8 commands did start working. I never figured out why they would not work before. I still cannot get the coolant to turn on with the spindle from the Mach3 set up. I have given up and just make sure the M command is in the g code.

Additional Information:

Respond:

Other Possible Solutions to this Question

My pokeysCNC board creates and analog signal of 0-10V for 0 to 24000 spindle rpm just like it should from Mach3. However, when the spindle is on, the voltage only gets to about 3.8V for 24000 rpm. It seems like the vfd is drawing more current than the pokeyscnc analog output can produce. It there an easy solution to this problem?
Do you have the Pokeys57CNC connected to a 24V external power supply?

Additional Information:
Yes, a 24V external power supply with the jumper positioned. I'm using the ethernet port so the 24v is the only source of power. I plan to measure the amp draw when I have a chance to see how much the vfd is drawing on the analog out.

Additional Information:
Further information. The resistance across the terminals on the vfd is 22k ohms. With an independent 0-10v current source I can run the spindle from 20 to 400 Hz. The PokeysCNC only gets to 3.8v with the vfd attached (and the vfd is at 150 Hz) compared to 10v when the vfd is not attached. The power to the PokeysCNC is steady at 24.18 V, so I'm not maxing out the power supply. Still looking for thoughts on what might be going on?

Additional Information:
And the other thing - The measured amperage is 0.17 mA for the 0-10 V signal (which makes perfect sense for 3.7 V and 22k Ohms).

Additional Information:
Just to bring finality to this issue - I added a 2.2 microfarad capacitor across the 0-10V input terminal (from signal to ground). This solved the issue. Evidently, it was an electrical noise issue.
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My pokeysCNC board creates and analog signal of 0-10V for 0 to 24000 spindle rpm just like it should from Mach3. However, when the spindle is on, the voltage only gets to about 3.8V for 24000 rpm. It seems like the vfd is drawing more current than the pokeyscnc analog output can produce. It there an easy solution to this problem?
I have the 1.5kW spindle using the 110V vfd which I bought new and has never run correctly for me. The spindle will not accelerate to any reasonable speed before stopping. When it stops, the vfd display reads "E.oA.A". It does not appear to be wiring or settings, I have checked those many times. What else should I look at to troubleshoot this? Is it DOA?
The E.oA.A is an error that the VFD specifies as an overcurrent during ramp up (or acceleration). In other words, the spindle is trying to accelerate to quickly. The spindle cannot handle the inertia during ramp up and it is trying to draw too much current during this process. The best solution that I have researched is to increase the ramp up (acceleration) time, or slow the acceleration. You will need to check which programming setting you need to change, but there will be setting called acceleration time (or ramp up time). Increase this number in small increments until the error goes away. Then, increase it more so there is a safety factor.
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I have the 1.5kW spindle using the 110V vfd which I bought new and has never run correctly for me. The spindle will not accelerate to any reasonable speed before stopping. When it stops, the vfd display reads "E.oA.A". It does not appear to be wiring or settings, I have checked those many times. What else should I look at to troubleshoot this? Is it DOA?
What is the correct pin and port setting for auto tool zero on the Mach3 USB interface board. the auto tool macro works but does not stop lowering the bit when it touches the touch plate. It does not blink the digitizer button in the diagnostic menu when the circuit is completed.
The port used with the Mach3 USB controller is Port 3. The pin associated with the input you are using matches the input terminal you are using. For instance, if you are using IN2, the pin number is 2.
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What is the correct pin and port setting for auto tool zero on the Mach3 USB interface board. the auto tool macro works but does not stop lowering the bit when it touches the touch plate. It does not blink the digitizer button in the diagnostic menu when the circuit is completed.
I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?
The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.
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I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?
My stepper motors stopped working all of a sudden. Mach 3 is running fine, just no signals getting to the motors. The lights on the motor drivers began blinking erratically when this started. Any advice where a problem like this can come from would be greatly appreciated.
The drivers have quite a bit of protection, so you probably won't ruin anything. You motors are jumping and that is just the motors engaging from getting power from the power supply.

There could be many reasons your motors don't turn. Consider these troubleshooting tips:

- If you are using our parallel breakout board, make sure that the step pins are set for active low (config -> Ports and Pins -> Motor Outputs -> the steps pins should be enabled and set active low)

- The parallel breakout board is powered (connect the USB to the computer using a USB cable)

- In Mach3, make sure you have jog enabled (a little green button at thelower middle of the page in the program run screen).

Additional Information:

Additional Information:
DS26
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My stepper motors stopped working all of a sudden. Mach 3 is running fine, just no signals getting to the motors. The lights on the motor drivers began blinking erratically when this started. Any advice where a problem like this can come from would be greatly appreciated.
I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks
Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.

Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.
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I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
I am putting together the Blackfoot and I am using a porter cable router. I am confused on how to relay the routetr with the USB board. is there another relay switch that goes between the USB board and the router so that planet CNC can turn the router and perhaps the vacuum on and off?
We are currently working on a relay board that will connect to USB breakout board, and the router/spindle for both the on/off function. Unfortunately we still do not have it completed or ready to be placed on our website, but it is in the final stages of testing. Please check back regularly for updated stock!

Here is a link to a tutorial for a DIY relay circuit:

There is no vacuum control on the Planet-CNC program, however you could use the same concept of the router/spindle on/off using the relay circuit. Although you will have to use either the flood or mist function for the vacuum.
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I am putting together the Blackfoot and I am using a porter cable router. I am confused on how to relay the routetr with the USB board. is there another relay switch that goes between the USB board and the router so that planet CNC can turn the router and perhaps the vacuum on and off?
If I wired my stepper motors incorrectly what parts of the electronics will be ruined? When I turn on the power, my motors jump like they are supposed to but for some reason, the G-code doesn't seem to be moving from Mach 3 to the motors. Any help would be appreciated. Do I need to order new electronics or just part of the system? Thanks
The drivers have quite a bit of protection, so you probably won't ruin anything. You motors are jumping and that is just the motors engaging from getting power from the power supply.

There could be many reasons your motors don't turn. Consider these troubleshooting tips:

- If you are using our parallel breakout board, make sure that the step pins are set for active low (config -> Ports and Pins -> Motor Outputs -> the steps pins should be enabled and set active low)

- The parallel breakout board is powered (connect the USB to the computer using a USB cable)

- In Mach3, make sure you have jog enabled (a little green button at thelower middle of the page in the program run screen).

Additional Information:

Additional Information:
DS26
Click the link to add information to this solution:
If I wired my stepper motors incorrectly what parts of the electronics will be ruined? When I turn on the power, my motors jump like they are supposed to but for some reason, the G-code doesn't seem to be moving from Mach 3 to the motors. Any help would be appreciated. Do I need to order new electronics or just part of the system? Thanks
Having trouble getting outputs to work. I have followed the video and searching qusrions see that Port 3 has to be enabled and have checked tha. tI have the 24v PS connected to 24V and DCM on the board. Ive enabled the outputs under the spindle configuration.
Are you using this output with a relay, or without a relay?

Additional Information:
With a relay. Seems to be only Output 1- relay works fine on 2,3 or 4
Click the link to add information to this solution:
Having trouble getting outputs to work. I have followed the video and searching qusrions see that Port 3 has to be enabled and have checked tha. tI have the 24v PS connected to 24V and DCM on the board. Ive enabled the outputs under the spindle configuration.
Hello, I am trying to configure Home and Limit switches using the Pokeyes57cnc and NC switches. I am confused on the procedure of setting this up. wiring to the board and setting up in Mach4. Can you direct me to a tutorial or offer some suggestions? Thanks Dale
NC mechanical switch configuration is supported. You can download the manual from this page (Mach4 plugin and manuals):
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

The pokeys57CNC controller has input terminals and pins for limit switches on each of the 8 axes. There are three separate inputs per axis, two for the actual limits of that axis, and one for the home position.

Connect each switch between the GND terminal and its respective axis limit terminal/pin. For instance, the limit switch will typically have three leads, COM, NC, and NO. In an NC configuration, the NC connects to the terminal/pin, say, Axis 1 lim +, and the COM connects to the GND terminal.

In Mach4, in the new device wizard, make sure to specify the correct option on the home and limit switches that matches the machine configuration.

Additional Information:
can you use one switch per axis for home only?
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Hello, I am trying to configure Home and Limit switches using the Pokeyes57cnc and NC switches. I am confused on the procedure of setting this up. wiring to the board and setting up in Mach4. Can you direct me to a tutorial or offer some suggestions? Thanks Dale
I'm connecting my PCI-e parallel expansion card to my 5 axis parallel port breakout board. However, the 3.3 volts coming out is not triggering servo step. I can measure hi/lo coming out of the parallel port when using Mach 3. Is the low voltage likely the issue or should I look elsewhere?
In the mach 3 software there is a setting that can be check to allow either a high or low to trigger you motor. In Mach 3 Config/Ports&Pins/MotorOutputs/StepLowA will enable the motor with a low Voltage.

Adjust the motor outputs to there corresponding step pin/direction pin(if setup is following our diagram):
Step Dirt
x 2 3
y 4 5
z 6 7

Additional Information:
Click the link to add information to this solution:
I'm connecting my PCI-e parallel expansion card to my 5 axis parallel port breakout board. However, the 3.3 volts coming out is not triggering servo step. I can measure hi/lo coming out of the parallel port when using Mach 3. Is the low voltage likely the issue or should I look elsewhere?
Hi my names is Minh Truong I would like to said thank you very much for your video I got the system mach3 working fine but one thing I can NOT set and config the digitizer on the board IN4 I am not sure how to setup because in the Mach3 pin 14 for digitizer Please shoe me hoe to set it up for the digitizer.
Can you send me a link to the digitizer you are using?
Click the link to add information to this solution:
Hi my names is Minh Truong I would like to said thank you very much for your video I got the system mach3 working fine but one thing I can NOT set and config the digitizer on the board IN4 I am not sure how to setup because in the Mach3 pin 14 for digitizer Please shoe me hoe to set it up for the digitizer.