I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

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Good evening, if I wanted to use your inductive proximity sensor's with your USB interface board what would I need besides the sensors I would be using 5 of the sensors. I have a 48V 12amp power supply. Thank you

Planet-CNC is the control software. If you decide to use the USB controller, you will need to use the planet-CNC software as the control software. You will be able to use any of the CAM software applications with the planet-CNC control software.

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Would I be able to use the Mach3 CNC Control Software or any of the CNC CAM Software(BOBCAD/CAM,CAMBAM) if I choose to use the Planet-CNC USB Interface Board?

The instructions on how to use a plate for z-axis homing (moveable sensor) can be found here:

http://www.planet-cnc.com/faq/moveable_sensor/

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Using your USB control board, is it possible to install and use a Z axis touch plate? If yes, what board connections would it be installed to?

Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.

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I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.

The USB interface only works with momentary switches unfortunately. If you have extensive knowledge of digital electronics, you can apply a receiver that uses a microcontroller and a transmitter with another microcontroller that produces the pulsing signal with the controls that you need.

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I would like to make a handheld remote for the USB CNC Board using a joystick instead of momentary switches. Could you suggest one that will work with your board.

Yes, you can use a laptop if you have a controller that uses a USB, like the Mach3 USB card. If you don't have that, you can purchase that part here:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

If you have a controller board that connects to a 25 pin connector, modern laptops will not be able to connect to that port.

How old is your CNC computer system?

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The CNC computer system is 2013 (5 years). The built in video card went out. I will order the Mach3 USB card. Thank you.

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You're welcome

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The motherboard on the computer I bought from you went out. What would you suggest. I have a laptop, could I use it and use a Mach3 USB interface board?

Yes, proximity sensors work similarly to limit switches. There are three connections that connect to the signal (input terminal) and two power connections that is connected to the 24V power supply that supplies the Mach3 USB controller. I have only tested NPN proximity switches with that controller in NO (normally open mode).

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Is it possible to add proximity sensors with your USB Controller Board

You can use the Pokeys57CNC board with our 3.0 amp drivers. The Pokeys57CNC has all of the headers necessary to provide the pulse train to any common stepper driver.

Here is the link to the Pokeys57CNC interface board:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Here is the link to the 3.0 amp stepper motor driver:
https://www.buildyourcnc.com/item/electronicsAndMotors-stepper-driver-3!0a

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I'm planning on using your 425 oz motors and need help on selecting the right interface and driver boards. The PoKeys57 CNC USB card looks good but I wonder if the 2.5 amp driver boards shown with it are enough for the 3 amp motors?

SketchUcam will output gcode which standard CNC control software will typically interpret, execute and control CNC machines. So, there is no problem using SketchUcam. However, our CNC machine control software that use our CNC machine interface boards require Windows OS, of Linux. The Mach3 USB board will only run with Mach3 control software which runs under the Windows OS. The parallel breakout board can run under Windows or Linux OS and the computer must contain a parallel port.

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I would like to know if your breakout board and driver boards are compatible with MAC OS X working with Sketch Up pro using SketchUcam ?

Our MAch3 USB interface boards can be located here:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I AM INTERESTED IN THE 3 AXIS COMBO USB OPTION. NOTICE YOU ENDORSE PLANET-CNC FOR USE WITH THIS BUT WILL MACH3 INTERFACE WELL BEAK OUT BOARD?

Dealing with our USB BoB, the potentiometer that will be used in the key jog, is a 5V, 5k - 10k Ohm potentiometer.

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I am building a cnc mill using your USB controller and i would like to know what is the specification of potentiometer used for adjusting manual axis jog speed

Here is a list of the parts needed to get the electronics combo functioning (parallel or USB interface options):

- 22 or 24 gauge stranded hookup wire to connect all of the drivers to the USB or parallel interface (terminal to terminal connections),
- 18 gauge stranded hookup wire to connect the drivers to the power supply,
- a power cable (extension cord) to connect from the power outlet to the power supply,
- 4 conductor cable to connect the drivers to the stepper motors,
- a USB cable to connect from the computer to the USB interface (or for power to the parallel interface),
- for the parallel interface, a parallel cable is needed (male to male db-25),
- a computer (for parallel interface, the computer will need a parallel port and if the computer does not contain a parallel interface, the motherboard may have a header for it, or you can purchase a parallel adapter to plug into the motherboard, very inexpensive),
- cnc control software: for the USB interface, you will need planet-cnc software, for the parallel interface, you can use any industry standard cnc control software (the typical is Mach3 for Windows, or EMC2 or Linuxcnc for Linux (Linuxcnc.org).

5v power supply is not needed. The 5 volts signal level power is derived from the computer through USB on both types of interfaces.

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What else to I need to purchase along with the "3 Axis Electronics Combo w/ USB Interface Board" to get the electronics up and running? (software, 5V power supply, 4-conductor wire, etc.)

For setting up home proximity sensors on the PoKeys57 board, it's typically recommended to use the designated limit/home terminal or pin. This is because these ports are specifically designed for connecting limit switches or proximity sensors used for homing.

If you've already connected your sensors to the limit/home terminal and they're not functioning properly, here are a few troubleshooting steps you might want to consider:

Check Wiring and Connections: Ensure that the wiring to the sensors is correct and secure. Sometimes a loose connection can cause issues.

Sensor Configuration: Verify that the sensors are properly configured in the software you're using to interface with the PoKeys57 board. This could involve setting the correct sensor type (NPN or PNP), and ensuring the software is looking for the homing signal on the correct pins.

Test Sensors Individually: Disconnect other inputs and test each sensor individually to isolate the issue. This can help determine if the problem is with a specific sensor or the board itself.

Firmware and Software Updates: Ensure that your PoKeys57 board firmware is up to date, and that you're using the latest version of the control software.

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On the pokeys57 board should I use the limit/home plug or just the block next to that plug form setting up home proximity sensors? I have them on the plug now and can not get them to work.

What are the voltage requirements for your proximity switches?

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On the pokeys57 board should I use the limit/home plug or just the block next to that plug form setting up home proximity sensors? I have them on the plug now and can not get them to work.

Our MAch3 USB interface boards can be located here:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I am interested in the 3 axis combo USB option. I notice you endorse the Planet-CNC for use with this but will Mach3 interface well with the USB beak out Board?

I recommend using a wireless pendant rather than one that is wired to the controller.

Here is a link to one on Amazon.com: https://amzn.to/3r3AfTm

This is an affiliate link.

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[596] I am new to CNCs, curious to know what I need to look for in a pendant that would be compatible with this board and Mach4?

Yes, you can use 12VDC for the MAch3 USB controller at the 24V and DCM terminals. I have not tested using 12VDC in conjunction with the ACM and AVI terminals (PWM output) to control the spindle speed. PWM typically requires a reference voltage (from the VFD) and it's own voltage to produce the PWM signal. I am not sure if 12VDC is sufficient for the PWM. I have tested the inputs with 12VDC and they work fine.

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[575] does the 24VDC input actually need 24 VDC if only using the input for homing switches? Can you use 12 VDC? and would it be damaged with a higher voltage than 24 VDC?

When dealing with 3rd party machines, we have a universal setup that will fit almost any other machine, although please take in consideration the specifications in which your stepper motors and drivers are used and set to!
Now changing the controls, would be more or less changing the Breakout board/interface board to a different one that might use a different program to run your machine. Usually you will not need to change your interface board or breakout board, unless the 3rd party manufacture made it specifically to that set up.

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I purchased a 3040 CNC router off eBay a year ago and would like to change the controls. The steppers are 185oz.in motors. My question do i need to purchase a interface board and break out boards?

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

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I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

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Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?