I'm hooking up the VFD Controller to the USB controller to control the speed of the spindle. In your video you have the wire from the USB controller to the ACM of the VFD controller. The VFD controller I have is a XSY-AT1 model AT1-2200s. It does not have an ACM contact. It does however have a SP1 contact, is this where I land that wire?

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Question #: 15033

Question: I'm hooking up the VFD Controller to the USB controller to control the speed of the spindle. In your video you have the wire from the USB controller to the ACM of the VFD controller. The VFD controller I have is a XSY-AT1 model AT1-2200s. It does not have an ACM contact. It does however have a SP1 contact, is this where I land that wire?

Current Solution

You want to look for the analog input terminals in the wiring diagram in the manual for your VFD. I believe the VFD you have, the XSY-AT1 has three terminals that will accept an analog voltage to adjust the speed. These terminals are:
COM or ACM - this is where the ACM from the controller will connect
VI/CI - The AVI will connect to this terminal which is the actual voltage level that will determine the speed from 0 to 10V.
10V - This connects to the 10V terminal of the controller which will provide 10V to the controller allowing the top voltage reference for the controller. This will provide a 0 to 10V range for the AVI or VI/CI terminals, and if 5V is available on the VFD, then the range will be 0 to 5V.

The parameter you need to change in the VFD is P10 which will change the source of the frequency, either the control panel which is the default (0 or 1, keys or potentiometer - dial, if that is available on the VFD), External analog signals which are the ACM, VI/CI and 10V/5V terminals in the VFD, or the RS485 which is a serial connection to the computer. You want to set this parameter to the External terminals which may be 2, but check your manual for the proper value.

Respond:

Other Possible Solutions to this Question

[575] Hello, I'm wondering if you can provide advice how to wire this USB board where for spindle I would like to use chinese servo motor and driver (TD3) - speed control mode. Especially how to connect - AVI, ACM and 10V (24V is clear). I am still not sure how to power on and off spindle itself. Thank you in advance. Vaclav
This video should provide enough guidance to understand the PWM signal on the Mach3 USB controller:

The PWM signal is provided by the AVI terminal, and the 10V terminal is an input and provides the reference for the top voltage for the PWM signal. The ACM is the analog common (analog ground)

Additional Information:
Hello again, thank you for your help. Finally I was able to measure voltage between AVI and ACM, but another issue occurred.
In Mach3 I am able to control spindle speed - voltage output only from 50% to 100% in other words from 0% to 49,9% the voltage output is 0V, when the percetage exceed 50% I see immideately 5,2 V as an output which is linerly increasing up to 10V. I also tried to chage input voltage from 10 to 5V, but wirh the same effect, from 0%-49,9% 0V and from 50% I see cca 2,6V which then linearly increasing up to 5V.
It seems that my board is operating only in range of 5V. Thank you in advance for any advise. BR Vaclav
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[575] Hello, I'm wondering if you can provide advice how to wire this USB board where for spindle I would like to use chinese servo motor and driver (TD3) - speed control mode. Especially how to connect - AVI, ACM and 10V (24V is clear). I am still not sure how to power on and off spindle itself. Thank you in advance. Vaclav
Great site. I saw your videos of wiring the Mach3 USB controller. You place the drivers next to the Steppers. This means that you have very long leads to the USB Board? What about the placement of the controlling PC? Is it a problem to have the USB board, PSUs and Drivers in a control box and long leads to the steppers? Thank you.
I also place the controller very close to the drivers (on the back of the gantry). All of the cables are shielded. The only long cables are the mains power cables and the USB cable. The USB cable is shielded and contains active repeaters.

There is no problem putting all of the electronics in a box and using long cables to the motors. This is the way I did it for a very long time.
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Great site. I saw your videos of wiring the Mach3 USB controller. You place the drivers next to the Steppers. This means that you have very long leads to the USB Board? What about the placement of the controlling PC? Is it a problem to have the USB board, PSUs and Drivers in a control box and long leads to the steppers? Thank you.
I am looking at purchasing your 2.2 kw water cooled spindle. I'm assuming it comes with the VFD. I have a rotary phase converter in my shop. Are these spindles 3 phase? And if so, can I bypass use of the VFD and control the spindle speed by the CAM software instead? Or is the VFD an absolute necessity to use on the spindle?
Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.
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I am looking at purchasing your 2.2 kw water cooled spindle. I'm assuming it comes with the VFD. I have a rotary phase converter in my shop. Are these spindles 3 phase? And if so, can I bypass use of the VFD and control the spindle speed by the CAM software instead? Or is the VFD an absolute necessity to use on the spindle?
I installed the USB CNC Planet and got out of your USB controler $ 75 .Viska have linked to a video 'Party - 2.. X - running and y and z-axis does not work, it moves step motors and controller positions X -axis works, and Y and Z does not work.
Recommend first test to check a non-working axis, is to connect the current working axis(ex X-axis) to either the y/z axis to test the actual board and wiring in other axis setup. If tests failed and working (x-axis setup) does not working in the new axis location, go the Planet-CNC/File/Settings/Axes and check if your current non-working axis setup requires a inverted pulse. Check box and test again.
Next test if first fails, is to check continuity in your wires. A simple multimeter(ohm's) will work, just connect the positive and negative ends to one side of the same wire and if reading comes to 0.000, wire has continuity and if reads 0.L then there is a break in the wire and should be replaced.
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I installed the USB CNC Planet and got out of your USB controler $ 75 .Viska have linked to a video 'Party - 2.. X - running and y and z-axis does not work, it moves step motors and controller positions X -axis works, and Y and Z does not work.
Hello I recently read your site and have a question. I have a driver model DM2722A but I can't connect it to my usb controller due to the fact that the driver is not marked enable, but instead it is marked: mf-, mf +, alm-, alm +. I will be very grateful if you explain to me the meaning of the latter and tell me what should be related to "enable" Thanks in advance!
Not a problem. The ALM is rather self-explanatory as this is a closed-loop stepper motor and driver that you are using. The ALM (alarm) is a signal that is used to tell the driver/controller that the motor is not in the same condition that the driver expects. In a closed-loop system, the motor has an encoder that tells the driver exactly how many steps that it turned, and if this value does not coincide with the driver's outputted number of steps, and within a specified amount of time, the alarm will trigger so the system can stop and the workpiece can be salvaged.

The MF is simply a signal that tells the driver that there is impending direction and step pulses coming. If the MF signal is high, then that is similar to an enable signal.
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Hello I recently read your site and have a question. I have a driver model DM2722A but I can't connect it to my usb controller due to the fact that the driver is not marked enable, but instead it is marked: mf-, mf +, alm-, alm +. I will be very grateful if you explain to me the meaning of the latter and tell me what should be related to "enable" Thanks in advance!
I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?
The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.
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I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?
Hello. I have bought an RnR Motion Controller and a YL260-A and I have it set up to the AVI from RnR to the VI1 of YL620-A but I'm getting that the RPM varies not like interference but like a drop from max value to min value. What could be happening?
Is the cable between the mach3 USB and the YL260 shielded. If that does not solve the problem, add an induction coil to the cable to reduce any current fluctuations.
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Hello. I have bought an RnR Motion Controller and a YL260-A and I have it set up to the AVI from RnR to the VI1 of YL620-A but I'm getting that the RPM varies not like interference but like a drop from max value to min value. What could be happening?
I have a ShopBot CNC that was converted to Mach 3. The controller has gone out. I pourchased your Pokeys57 board, but I'm not sure I have everything I need. I think my motor drivers are OK, but am not sure how to wire them to what I purchased from you. Need Help. How can we make this work, or do I need a different board to distribute the movement signals to my drivers?
You should have no problem connecting the Pokeys57CNC controller to the drivers of your machine as long as the drivers have step (Pulse or PUL) and direction (DIR) terminals. You will need the cable pack that is sold separately so you can connect the headers/connectors of the pokeys57cnc controller to the drivers using ribbon cables.

I show this process in great detail on this page:
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Is you scroll down on the page, you will see a set of videos that show the process step-by-step.
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I have a ShopBot CNC that was converted to Mach 3. The controller has gone out. I pourchased your Pokeys57 board, but I'm not sure I have everything I need. I think my motor drivers are OK, but am not sure how to wire them to what I purchased from you. Need Help. How can we make this work, or do I need a different board to distribute the movement signals to my drivers?
The relay doesn't have a A+ B - it has signal in god. 5v. / 0 S P. This has to go to my USB motion card wiring shows v+ goes to top of coil no number and comes out the bottom to #2 the relay I got from you is not that simple
The relay is only used for devices like routers, spindles, coolant, mist, etc. The relay works like an automatic switch and will allow current to pass when the relay is engaged.
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The relay doesn't have a A+ B - it has signal in god. 5v. / 0 S P. This has to go to my USB motion card wiring shows v+ goes to top of coil no number and comes out the bottom to #2 the relay I got from you is not that simple
ABSOLUTELY NOTHING WORKS. I HAVE ALL STRUCTURE AND MECHICAL PARTS OF THE BLACKTOOTH CUTTER DONE. HOWEVER WHEN WIRE UP STEPPER MOTOR TO DRIVER. THAT MACH 3 USB CONTROLLER BOARD, TRY JOG MOTOR, WORKS! PREVIOSULY HAD PLANET CNC BREAKOUT HOWRVER, ONLY MOVED MOTORS IN ONE DIRECTION COULDNT CHANGE IT. ANY HELP WOULD BE APRECIATED
Did you install the Mach3 USB plug-in?

Make sure that you followed all of the steps and diagrams on the following page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
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ABSOLUTELY NOTHING WORKS. I HAVE ALL STRUCTURE AND MECHICAL PARTS OF THE BLACKTOOTH CUTTER DONE. HOWEVER WHEN WIRE UP STEPPER MOTOR TO DRIVER. THAT MACH 3 USB CONTROLLER BOARD, TRY JOG MOTOR, WORKS! PREVIOSULY HAD PLANET CNC BREAKOUT HOWRVER, ONLY MOVED MOTORS IN ONE DIRECTION COULDNT CHANGE IT. ANY HELP WOULD BE APRECIATED
[575] I have the wiring and programming and parameters set the same way that you do in the spindle speed control and outputs videos, I can start and stop the spindle with mach3 but can't seem to control the speed. Can you think of solutions?
Do you have an oscilloscope? You will be able to see the PWM signal and determine if the output is correct. Make sure that you are using the 10V from the VFD as the voltage reference for the 10V terminal on the Mach3 USB controller. The 10V terminal is an input, not an output on the Mach3 USB controller. The 10V is the top voltage signal level that the Mach3 USB controller uses for the PWM signals 100% duty cycle.
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[575] I have the wiring and programming and parameters set the same way that you do in the spindle speed control and outputs videos, I can start and stop the spindle with mach3 but can't seem to control the speed. Can you think of solutions?
Hey ! I have purchased a VFD with matching spindle 1.5kW and control program UCCNC. And my interface card is DB25, the question is how do I connect the VFD to DB25 so that I can control the speed with UCCNC? Sincerely "cnc beginners"
Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.
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Hey ! I have purchased a VFD with matching spindle 1.5kW and control program UCCNC. And my interface card is DB25, the question is how do I connect the VFD to DB25 so that I can control the speed with UCCNC? Sincerely "cnc beginners"
I have a vacuum regulator pump controller that I purchased from you previously. The LCD display is now missing the bottom line of text. Have you run into this issue before? Can I just swap out the LCD displays or is a fix going to be more involved?
It appears that the LCD that you have on the vacuum pressure controller is damaged. You will need to remove the LCD (desolder the LCD) that is on the controller and resolder a new one.

Here is a link to the LCD used for that vacuum pressure controller:
https://newbiehack.com/categories/newbiehack-LCD_Displays_and_LEDs-LCD-16x2

Newbiehack is a sister website to buildyourcnc.
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I have a vacuum regulator pump controller that I purchased from you previously. The LCD display is now missing the bottom line of text. Have you run into this issue before? Can I just swap out the LCD displays or is a fix going to be more involved?
HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"
Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.
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HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"
I wired my vfd (2.2kw version) and tried test running the spindle. I configured to your specs on this website, only issue is we got an error code. Err 02, do you know what this is? OR have a list of error codes? Thank you
Can you provide the model number of your VFD?

Yes, I have the "YL600 - 2S - 2K20"

It just came with a small booklet that is all in Chinese...
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I wired my vfd (2.2kw version) and tried test running the spindle. I configured to your specs on this website, only issue is we got an error code. Err 02, do you know what this is? OR have a list of error codes? Thank you
I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK
Can you provide the model number of your VFD?

Yes, I have the "YL600 - 2S - 2K20"

It just came with a small booklet that is all in Chinese...
Click the link to add information to this solution:
I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK
I purchased the 3 Axis Heavy Gantry Electronics /w Pokeys57CNC controller and the motors supplied only have 4 wires coming out of them (R,G,B,Blk). Your wiring video shows wiring 8 cables. do you have a video showing how to wire the 4 wire version?
Red is A+
Blue is A-
Black is B+
and Green is B-
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I purchased the 3 Axis Heavy Gantry Electronics /w Pokeys57CNC controller and the motors supplied only have 4 wires coming out of them (R,G,B,Blk). Your wiring video shows wiring 8 cables. do you have a video showing how to wire the 4 wire version?
Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!
That will depend on the controller that was installed in the redFly. If the controller is a pokeys57CNC controller, you can use Mach 4 with that system.

You can add a 4th axis and an ATC (Automatic Tool Changer) with the redFly system.
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Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!
In the BlackTooth instruction the concluding sentence suggests connecting a wire from the right terminal of the pot to the VCC on the Laser Supply. There is no VCC on the power supply for the Laser that I can find. So, does this wire go to a different terminal on the power supply, or somewhere else where VCC exists, such as either stepper motor control?
VCC is the same as 5v. I will clarify on the instructions.

Additional Information:

Additional Information:

Additional Information:
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In the BlackTooth instruction the concluding sentence suggests connecting a wire from the right terminal of the pot to the VCC on the Laser Supply. There is no VCC on the power supply for the Laser that I can find. So, does this wire go to a different terminal on the power supply, or somewhere else where VCC exists, such as either stepper motor control?