Make sure to connect the motor using the bipolar parallel schema as per the datasheet.

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I also purchased these same motors(3a drive, not the 8.8) nearly a decade ago, they are now being installed on their third life as a CNC wood lathe with C axis spindle control. I never had any perceivable problems wiring them to the diagram, but in recent R+D I discovered a strange thing. I use LinuxCNC, and while going through setup and trying to tweak in the settings for the motors/drives, I found a motor wire identification guide for steppers on the LinuxCNC wiki that gives a different result for which wires go to which terminals on the drives. I have not tested both wiring schemes since I am in the middle of the build and have not yet reached that point. This could be one factor, if the wiring diagram is not actually correct. I always used bipolar parallel. As stated above, I never detected any problems in thousands of hours of run time over two separate machine configs. The other thing I learned recently is that microstepping actually reduces STEP torque by significant amounts, though I can't find any info about its effect on HOLDING torque, if any. 1/16 microstep reduces STEP torque to ~10% of motor rated torque, which can have a significant effect on heavy cuts/fast feedrate moves. I have definitely overdriven my axes by not programming conservatively enough, I do a lot of aluminum routing and hoggy work on hardwoods. There are many other factors in machine builds(resonance, mechanics, etc) that can eat away at the motors ACTUAL real life torque capability vs. its nominal rating. Lot of good info on stepper principles on the LinuxCNC website. My current build has actual ballscrews rather than leadscrews, It will be interesting to see what the performance differences are compared to my other builds. Keep the chips flying!

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[54] I purchased a kit a few years ago with a 36v 8.8A driver and a nema 23 425oz-in motors. I’ve hooked the motors as suggested but they are not holding anything like 425 torque. Please advise.

I will send two 8mm to 1/2" couplings to you ASAP. Please send an email to customerservice@buildyourcnc.com so I can determine to whom to send the couings. Thanks.

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Please notice, I followed up with several emails abut this situation. In one, I corrected the motor shaft sizes to 10mm. I understand that, as a result of my emails, the original 1/4" x 1/2" couplers were sent and apparently received by someone at the wrong address. As of this time, I have received no couplers of any size and have gotten no reponses to my emails. Can you enlighten me?

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I looked all throughout my email and I cannot find an email from you. Please send an email to phooddaniel@gmail.com so I can determine who this is and to whom I need to send the new couplings. Thanks

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I ordered two NEMA 23 steppers with 1/4" shafts, I received motors with 8mm shafts. I also ordered two 1/4" x 1/2" couplers, which I have not received. I have no problems with the motors, but I will need couplers to match the 8mm shaft to 1/2" lead screw.

I haven't delved into using encoders with stepping motors too much. From my research, you need to have a controller that can provide the closed loop control, rather than software handling that process. I have also found from my research that using encoders on stepping motors is generally used to stop the machine in the case that the motor failed to achieve the commanded position for some reason and gives the user the chance to correct and continue with the job.

If you want proper closed loop control, it may be best to go with servos and servo controller that provide the closed loop control within the real of those two components.

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I HAVE NOT SEEN ANY REFERENCES TO STEPPING MOTOR ENCODER FEED-BACK FOR CLOSED LOOP CAPABILITY IN OF THE HARDWARE YOU SELL. THIS A SUPPORTED FEATURE WITH HARDWARE/SOFTWARE SELL?

I recommend using a wireless pendant rather than one that is wired to the controller.

Here is a link to one on Amazon.com: https://amzn.to/3r3AfTm

This is an affiliate link.

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[596] I am new to CNCs, curious to know what I need to look for in a pendant that would be compatible with this board and Mach4?

Stepper motors are known to make different type of noises when in motion. So there should be no issues in regards to accuracy with the steppers. You also might be able to lower the noise that comes from the motors, by adjusting the acceleration and velocity of the motors. This usually tends to either make different noises or lowers the pitch of the noises.

Cool video(personal opinion, does not relate to BYCNC):

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My Nema 24 motors make high pitched alarm sound when changing directions quickly - what could be the cause? Red LED is lit on Microstep Driver CW230 but everything seems to run fine - is this a problem?

Mach 3 is compatible with our electronic combo's that include the Parallel Breakout Board.
Planet-CNC is compatible with our electronic combo's that included our USB Breakout Board.

The parallel breakout board is compatible to a wide variety of software control packages. The USB interface board that we sell can only be used with the Planet-cnc control software.

If you are concerned with your computer (desktop) not having a parallel port, one can be purchased and inserted into a PCI slot on the motherboard. Some motherboard also come with a parallel port header (connector) on the motherboard and a simple cable can be connected to this connector to get that functionality on the computer. The former solution of getting a parallel port adapter card to plug into the motherboard is probable the easiest and least expensive option.

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Is the mach 3 software compatible with kollmorgen s200 servo motors and controllers?

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IS THE MACH3 SOFTWARE COMPATIBLE WITH 3 AXIS MOTION CONTROL COMBO KITS? PLANET CNC MENTIONED AS BEING COMPATIBLE.

If your motors are hot to the touch, this is normal. Current is being drawn by the motor coils as the motor moves and as the motor stays at a position. If the motor is not using the current in the coils to move (holding it's position), the energy will be translated as heat (rather than motion, sound or light). Even while moving, some of the energy will be lost as heat. Remember that energy cannot be created nor destroyed.

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I HAVE FOLLOWED ALL THE "CNC ELECTRONICS 1 - 9" VIDEOS AND I'M USING ALMOST EXACT SAME COMPONENTS (MOTORS RUN SOUND GOOD) BUT MOTORS ARE RUNING VERY HOT IN JUST 15MIN WITH NO LOAD DONE SOMETHING WRONG OR DO STEPPERS HOT?

I am getting the solution from the developer. I will put the solution on this page when they provide the solution.

Thanks, Patrick

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Here is the information I received from the developer:

These are available on Windows 10. PoBlocks does not require .NET, but the communication library that the PoKeys app uses does need it.

Go to the control panel -> Search for "Turn Windows features on or off" -> Make sure the checkbox on the line ".NET Framework 3.5 (includes .NET 2.0 and 3.0)" is checked (or filled in).

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[596] I am trying to install the Pokeys configuration and Poblocks on a windows 10 computer. An error message says Ineed net frameworks 2.5 qnd 3.0.Both appear to be unavalable.Solution?

I have not come across this problem, but there may be USB, or firmware issues that you are experiencing. I would recommend going on the polabs website and using their support center (https://support.poscope.com/)and posing that question to them. Also, have you tried the ethernet port as an alternative to see if that helps?

Here is the response from an LLM:

Check USB Cable and Port: Start with the basics. Sometimes this error is due to a poor USB connection. Ensure you're using a high-quality, shielded USB cable and that it's plugged into a USB port directly on your computer, not through a hub. If possible, try a different USB port or a different cable to rule out any issues there.

Update Firmware and Software: Ensure that both your PoKeys57CNC firmware and the Mach4 software are up to date. Firmware updates for your PoKeys board might include optimizations or fixes that address connectivity issues.

USB Polling Rate: This error can also arise from the USB polling rate setting in the PoKeys configuration software. It might be set too high for your system's ability to handle it. Try lowering the polling rate and see if that resolves the error.

Computer Performance: Check your computer’s performance. If it’s running several heavy applications simultaneously, it might not be able to process signals from the PoKeys board fast enough. Try closing unnecessary applications or consider using a dedicated machine if your current setup is too taxed.

Mach 4 and PoKeys Plugin Configuration: Dive into the Mach 4 plugin configuration for PoKeys. Ensure that all settings are correctly configured as per the manual. Incorrect settings might lead to communication bottlenecks.

Connection Quality and Interference: Consider any potential interference sources near your CNC setup or computer. Electromagnetic interference from large motors, other electronics, or long cable runs can affect communication quality. Try rearranging your setup to minimize interference.

Consult Documentation and Support: If the issue persists, consult the detailed documentation provided by PoKeys or reach out to their customer support. They can offer more specific advice based on the latest product updates or known issues.

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[596] I have followed your YouTube video on setting up the pokeys 57cnc board but when I open Mach 4 I get a error message the the connection is to slow

The VFD (Variable Frequency Drive) is not supplied with plugs, cable or connectors. You provide the cable and power plug or connector for the VFD. All you need to do is get an extension cable and expose the three wires of the cable and connect them to R, T and Ground. Please see the datasheet on this page for wiring information: https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd

Our pumps only have a 110 volt input, so you will need to purchase the pump in your country.

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Are the VFDs and pumps compatible with the european electric circuit (230V/50Hz) and what kind of connectors will be delivered?

The NENA 14 motor is paired with this driver and will work very well: https://buildyourcnc.com/item/motion%20electronics-steppermotordriver-newbiehack-Motor_Drivers-2!5_Amp_modular

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I cannot find a driver for the NEMA 14 Stepping Motor (17 oz-in 1/4" dual shaft) on your site, would something like the Pololu DRV8834 be okay? (I note that the stepper requires 2.7v)

You can connect closed-loop motors and drivers to this controller. The feedback loop is only between the driver and the motor. When the controller commands the motor to reach a specified location, the motor/driver combination will attempt to get to that position, but if unable to reach the position, the driver will output an error signal which can be wired to the controller to stop the machine. As with all closed-loop drivers and motors, if you stop the movement, and then allow the movement to continue, it will reach it's intended destination since the driver receives the encoder values from the motor. Most controllers work this way and the DDCS is no exception.

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[823] Is a closed loop system possible with the DDCS Expert?

The electronics can be tricky sometimes, especially if more than one change is made for a test. You can move the x-dir wire to another pin and set it in the software configuration. If it works, then only that pin is bad.

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ON THE BOB...EVERYTHING TESTS OK BOB EXCEPT X-DIRECTION OUT. IT'S VOLTAGE IS SLIGHTLY DIFFERENT THAN Y AND Z (5.00 INSTEAD OF 5.03. TESTED X DIRECTION ALL THREE DRIVERS. IN EACH CASE THERE GOING INTO DRIVER BUT NOT OUT IT.

Yes, you can absolutely communicate with the Pokeys57CNC controller. The developer's website has various ways of control, including their poblock software, or directly programming using C#, or C++. I have tested the C# method for a job I did for Lockheed Martin and worked really well.

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[596] Hi there! Thank you for your great works. I was wondering if there is a way to communicate with this board using custom-developed software instead of Mach3 or Mach4.

There are several CAD/CAM programs out there for MacOS. Here is a list of a few: http://www.macuser.de/forum/f53/3d-2d-cad-395058/#post4499316
I've also read good things about punchCAD: http://www.punchcad.com/
Of course, there is always SketchUp if you are in a pinch. There are a few CAM plugins for SketchUp as well, but I've never used them, so I can't vouch for them.

CAD/CAM will get you as far as designing your parts and producing the g-code, but if you also want to run the CNC machine with your Mac, you will need a piece of software similar to Mach3 or EMC to run the g-code. I haven't been able to find anything like these programs that runs on Mac, so you may have to run Mach3 or EMC in Windows using Boot Camp or a virtual machine such as VMware or Parallels.

Personally, I would use the Mac to do all the CAD/CAM, then use a cheap PC to run the CNC machine.

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EasyDNC for OSX
www.dnc-x.com

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Hi guys I’m new to the cnc and I’m beginning to learn how to operate and cad-cam software also my cnc runs on Mach3 my questions is if I should use MacBook to do all designs if I can have all this software to run on Mac or I have to use windows software to operate it? I have separate small computer connected to the cnc table who have Mach3 on it please help. Also if you know any other software much easy for beginners please let me know thank you guys!
My email if needed is r1jastrzebski@gmail.com

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Hi , thank you for your advise!

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Hi , thank you for your advise!

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Hi , thank you for your advise!

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Hi , thank you for your advise!

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DOES ANY OF THE SOFTWARE THAT COMES WITH IT COMPATIBLE MAC 10.6?

Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

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HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

Dealing with our inverters, they are built with a bit of margin on the input power. For our 220V VFD the margin is from 170-250V 50/60Hz, so running our VFD in your location will not be an issue! Our electronics will not have a issue running at 230V as well.

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Hello. I am interested in the green bull 6X long z CNC machine with electronics. I live in NZ, where the voltage is 230 V and 50 Hz. is it going to be possible to get the inverter to run here? Thanks!

Are you looking for replacement motors?

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I have a 4' X 8' table with carriages that use nema 23 motors. I have a hypertherm 45 plasma cutter. I have 20 degree 20 pitch rack gear. Can you suggest a plug and run system that I can use for cnc plasma and cnc routing?

We carry several sizes of lead screw and stepper motors on our website, for example here https://buildyourcnc.com/Item/mechanical-leadscrews-lead-screw-!5-5-starts-10-tpi and here https://buildyourcnc.com/ProductSearchResults.aspx. Please call us at 281-815-7701 to discuss the particular lengths you would need and shipping options.

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https://buildyourcnc.com/ProductSearchResults.aspx is not working

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I have a project very similar to cnc machine. I need 3 lead screws of 1.8 m with all set (supports, bearings...etc). and 3 NEMA 42 motors that I can connect with. if those are available, I need the information about shipping to Oman or UAE.