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Question #: 419

Question: HOW DO I CALIBRATE IN MACH3?

Current Solution

In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

Respond:

Other Possible Solutions to this Question

• How do I calibrate my machine with mach3

In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

How do I calibrate my machine with mach3

• how to calibrate stepper motors with ballscrews In mach3

The easy way is to use Mach3's calibration process to calibrate the axis with the ballscrew coupled to the stepper motor. This is done in the settings tab of Mach3 and clicking the button just above the "Reset" button called "Set Steps Per Unit". A dialog box will appear asking how far you want Mach3 to move that axis. Mach3 will move that axis at a distance that is determined by the existing steps per unit value set in the motor tuning dialog box (config menu -> motor tuning). Not knowing the distance that this axis will travel, it's best to use a very small value.

The more difficult way and the technique that should be used to create the initial value for the step per unit in the motor tuning dialog box. Use the steps/unit formula. This example will use inches.

Steps/Inch
= ((motor natural steps) x microsteps) / (the travel for one complete revolution)

The travel for one revolution would be the distance a ball nut will travel with one complete turn of the ball screw. This is generally the number of starts / threads per inch. Say the ball screw has 5 starts (5 threads starting from the beginning of the screw) and 10 threads per inch (TPI), then the travel for one complete turn of the screw would be 5/10, or 1/2".

Say you set the microstepping to be 1/4 on the stepper motor driver and your stepper motor has 200 natural steps per revolution (1.8 degrees per step), then the total steps would be 200 x 4 = 800.

So, the steps/inch is 800 / 1/2" = 1600 steps per inch

Hope that helps

how to calibrate stepper motors with ballscrews In mach3

• HOW DO I CALIBRATE MY MACHINE?

In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

HOW DO I CALIBRATE MY MACHINE?

• How do I use the outputs on the Mach3 USB controller?

I created a video to demonstrate how to use the outputs on the Mach3 USB controller. You can find this video on the following page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Scroll down to the 5th video on that page. The title of the video is: Mach3 USB Controller Outputs

How do I use the outputs on the Mach3 USB controller?

• The mach3 USB card requires 24V, how do I supply this?

If you are using a spindle with a VFD, there is a 24 volt power supply that will provide the correct power for the V+ and V- on the Mach3 USB. The 12V option is only if you are using the limit switches on that side of the board, but if you are using it to control spindle speed and for the outputs, it's best to use a 24V power supply, or the 24V output on the VFD.

Closed loop

Can i use 12v in the 24v input

The mach3 USB card requires 24V, how do I supply this?

• How do I connect the outputs on the Mach3 USB motion card?

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

How do I connect the outputs on the Mach3 USB motion card?

• how do I connect my spindle to mach3 so mach3 can control it

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

Hi, how is this setup in mach4?

how do I connect my spindle to mach3 so mach3 can control it

• WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in

Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

L8NiICEm

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WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

• How do I connect the outputs on the USB motion card for Mach3?

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

How do I connect the outputs on the USB motion card for Mach3?

• [575] How do I get the USB Driver to work with Mach3 Version 1.84

What problems are you experiencing?

Are you able to install a newer version of Mach3? If you are worried that your configuration will be lost, you can save the configuration by copying all of the XML files from the Mach folder. The XML files contain all of the settings that you applied in Mach3. Just in case the XML files are not compatible with the new version, make sure not to erase the current Mach3 that you have on the machine.

[575] How do I get the USB Driver to work with Mach3 Version 1.84

• HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

You can go to our instructions on for the breakout board here: http://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay to get the information on turning the spindle on and off from the computer and mach3. Alternatively, you can connect the computer using RS485 serial to the inverter and send control commands that way.

HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3 usb

How should I wire the Mach3 card (red, 4 axis) and the vfd (Yl620-a)?

HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

• How do I submit an idea in the R&D section?

Click on the R&D menu selection. Log in, using the convenient log in section on that page and fill out the two questions pertaining to the research request.

How do I submit an idea in the R&D section?

• HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE

The motor that is attached to the 4th axis is wired as follows:

The motor should have red, green yellow and blue wires coming form the motor. The red and green are paired as one coil and the yellow and blue is paired as the other coil. You can wire the motor to a 3.0 amp driver with red to A+, green to A-, Yellow to B+ and Blue to B-

HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE

• HOW MANY STEPS PER INCH DO I SET IN MOTOR TUNING?

blueChick:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackToe:

X-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

blackFoot:

X-axis
“CW8060 (6.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/16 Microstep, 2.7A
Dipswitches: 11001100
Mach3 Motor Tuning: 1422.22 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

greenBull:

X-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110 (“0”=down, “1”=up)
Mach3 Motor Tuning: 914.29 steps/in

Y-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/16 Microstep
Dipswitches: 01100110
Mach3 Motor Tuning: 914.29 steps/in

Z-axis
“CW8060 (6.0A) Driver”
Set to 5.43A, 1/4 Microstep
Dipswitches: 01100100
Mach3 Motor Tuning: 1600 steps/in

Scratch-Build / Book-Build Kit:

X-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100 (“0”=down, “1”=up)
Mach3 Motor Tuning: 1600 steps/in

Y-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Z-axis
“CW230 (3.0A) Driver”
Set to 1/4 Microstep, 2.7A
Dipswitches: 10101100
Mach3 Motor Tuning: 1600 steps/in

Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

L8NiICEm

-1 OR 2+427-427-1=0+0+0+1 --

-1 OR 2+145-145-1=0+0+0+1

-1' OR 2+101-101-1=0+0+0+1 --

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-1" OR 2+194-194-1=0+0+0+1 --

if(now()=sysdate(),sleep(15),0)

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(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

-1; waitfor delay '0:0:15' --

TO93cbNY

-1 OR 2+824-824-1=0+0+0+1 --

-1 OR 2+681-681-1=0+0+0+1

-1' OR 2+805-805-1=0+0+0+1 --

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if(now()=sysdate(),sleep(15),0)

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-1)); waitfor delay '0:0:15' --

0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

1 waitfor delay '0:0:15' --

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g7NWXuig'); waitfor delay '0:0:15' --

-1; waitfor delay '0:0:15' --

XoN629J2')); waitfor delay '0:0:15' --

-1); waitfor delay '0:0:15' --

-5 OR 247=(SELECT 247 FROM PG_SLEEP(15))--

-1)); waitfor delay '0:0:15' --

-5) OR 122=(SELECT 122 FROM PG_SLEEP(15))--

1 waitfor delay '0:0:15' --

-1)) OR 455=(SELECT 455 FROM PG_SLEEP(15))--

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i2jhQp7d'); waitfor delay '0:0:15' --

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-1)) OR 266=(SELECT 266 FROM PG_SLEEP(9))--

-1)) OR 107=(SELECT 107 FROM PG_SLEEP(0))--

vL4vUHTG' OR 262=(SELECT 262 FROM PG_SLEEP(15))--

gGLXRSqE' OR 938=(SELECT 938 FROM PG_SLEEP(15))--

WT10Ii3x' OR 598=(SELECT 598 FROM PG_SLEEP(9))--

QUuBKFso') OR 152=(SELECT 152 FROM PG_SLEEP(15))--

nI56G5Pp')) OR 493=(SELECT 493 FROM PG_SLEEP(15))--

1'"

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-1 OR 2+406-406-1=0+0+0+1 --

-1 OR 2+236-236-1=0+0+0+1

-1' OR 2+914-914-1=0+0+0+1 --

-1' OR 2+282-282-1=0+0+0+1 or '9J7jHjSj'='

-1" OR 2+210-210-1=0+0+0+1 --

if(now()=sysdate(),sleep(15),0)

0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

0"XOR(if(now()=sysdate(),sleep(14),0))XOR"Z

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0"XOR(if(now()=sysdate(),sleep(0),0))XOR"Z

(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

-1; waitfor delay '0:0:15' --

-1); waitfor delay '0:0:15' --

-1)); waitfor delay '0:0:15' --

1 waitfor delay '0:0:15' --

RO4xZyuD'; waitfor delay '0:0:15' --

n2HpQRHN'); waitfor delay '0:0:15' --

hd4dcDEY')); waitfor delay '0:0:15' --

-5 OR 237=(SELECT 237 FROM PG_SLEEP(15))--

-5) OR 65=(SELECT 65 FROM PG_SLEEP(15))--

-1)) OR 486=(SELECT 486 FROM PG_SLEEP(15))--

-1)) OR 399=(SELECT 399 FROM PG_SLEEP(14))--

x4ZvP74B' OR 337=(SELECT 337 FROM PG_SLEEP(15))--

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HOW MANY STEPS PER INCH DO I SET IN MOTOR TUNING?

We send out the Mach3 license on the same day unless the purchase was made on a weekend. You can call us anytime to expedite the license email.

• What Relay do I need for the Mach3 usb motion card?

You will need a 24V DC Solid State Relay to accompany the Mach3 USB Motion Card as the outputs on that motion card requires a 24V Power Supply.

Until we start supplying this relay, you can find these relays here:
https://www.mcmaster.com/#relays/=1d535ws

The Mach3 USB Motion card link:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Specifically, you will need a relay link this one:
https://www.mcmaster.com/#7170k1/=1d536ko

This one has an easier method of connecting:
https://www.mcmaster.com/#7266k38/=1d53765

What Relay do I need for the Mach3 usb motion card?

• Hi, What wire goes to input 3 for home limit and do I have to change anything in Mach3??

Please provide more information about how you have the limits and home switches connected to the controller. Depending on the configuration of your machine, you may not need anything on input number 3.

Hi, What wire goes to input 3 for home limit and do I have to change anything in Mach3??

• How do I change my password on your site for logging in

To change your password, you will need to go to the log-in page (top of screen, left hand side) and enter your username in the password reset section.

How do I change my password on your site for logging in

• How can I connect an inductive proximity sensor to the Mach3 USB controller?

I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

How can I connect an inductive proximity sensor to the Mach3 USB controller?

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