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Question #: 420

Question: MY MACHINE CUTTING THE WRONG SIZE PART

Current Solution

In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

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Other Possible Solutions to this Question

  • MY PARTS ARE COMING OUT THE WRONG SIZE

    In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

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    -1 OR 2+78-78-1=0+0+0+1 --

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    -1 OR 2+135-135-1=0+0+0+1

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    -1' OR 2+886-886-1=0+0+0+1 --

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    -1' OR 2+357-357-1=0+0+0+1 or 'xkLzGxAb'='

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    Click the link to add information to this solution:
    MY PARTS ARE COMING OUT THE WRONG SIZE

  • CAN I GET DXF FILES FOR THE UPDATED PARTS OF MY MACHINE?

    Yes, the customer will need to sign our NDA (Non Disclosure Agreement) form and send it back to us. We will then send the dxf of the specific updated part of the machine.

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    Click the link to add information to this solution:
    CAN I GET DXF FILES FOR THE UPDATED PARTS OF MY MACHINE?

  • IF MY COMPUTER DOESN'T HAVE A PARALLEL PORT, HOW DO I RUN THE MACHINE?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

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    IF MY COMPUTER DOESN'T HAVE A PARALLEL PORT, HOW DO I RUN THE MACHINE?

  • WHAT ELSE DO I NEED WITH THE MACHINE?

    PC with parallel port and USB port
    20awg stranded wires for the motors - http://www.buildyourcnc.com/electronicscombo.aspx
    18awg stranded wires for power supply to drivers
    24awg stranded wires for breakout board to drivers
    (location and spacing of components varies from one person to another, so we do not provide cables/wires)
    - General purpose extension cord (cut the female end off) to provide power to power supply
    - USB cable to power breakout board
    - Parallel cable to communicate to breakout board
    - Router
    - (optional - instead of router) Spindle with power inverter http://www.buildyourcnc.com/SpindlesAndAccessories.aspx
    - (if purchasing spindle with inverter) General purpose extension cord (240v) (cut the female end off) to provide power to power inverter
    - End Mill(s) http://www.buildyourcnc.com/ProductsEndMills.aspx
    - CAD, and/or CAD-CAM software (to produce geometry, machine operations, and g-code) http://www.buildyourcnc.com/CNCsoftware.aspx
    - CNC control software (to read g-code and control machine) http://www.buildyourcnc.com/CNCsoftware.aspx
    - If the machine does not have the table included, then a table will need to be built. The rails, chain and chain mounts are included that are used on this table.

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    WHAT ELSE DO I NEED WITH THE MACHINE?

  • THICKER MATERIAL OK TO BUILD THE MACHINE?

    Yes, it is ok if the thickness is plus or minus +/- about 2mm.

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    THICKER MATERIAL OK TO BUILD THE MACHINE?

  • IS DRILL BIT USED IN THE CNC MACHINE?

    The cutting tool is an end mill (it looks like a drill bit). It is a cutting tool that can plunge and cut sideways. That item is not included and is a consumable. You will purchase these very frequently and will have geometry that is very specific to how you apply the cnc machine.

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    IS DRILL BIT USED IN THE CNC MACHINE?

  • WHAT NOT INCLUDED WITH THE MACHINE?

    PC with parallel port and USB port
    20awg stranded wires for the motors - http://www.buildyourcnc.com/electronicscombo.aspx
    18awg stranded wires for power supply to drivers
    24awg stranded wires for breakout board to drivers
    (location and spacing of components varies from one person to another, so we do not provide cables/wires)
    - General purpose extension cord (cut the female end off) to provide power to power supply
    - USB cable to power breakout board
    - Parallel cable to communicate to breakout board
    - Router
    - (optional - instead of router) Spindle with power inverter http://www.buildyourcnc.com/SpindlesAndAccessories.aspx
    - (if purchasing spindle with inverter) General purpose extension cord (240v) (cut the female end off) to provide power to power inverter
    - End Mill(s) http://www.buildyourcnc.com/ProductsEndMills.aspx
    - CAD, and/or CAD-CAM software (to produce geometry, machine operations, and g-code) http://www.buildyourcnc.com/CNCsoftware.aspx
    - CNC control software (to read g-code and control machine) http://www.buildyourcnc.com/CNCsoftware.aspx
    - If the machine does not have the table included, then a table will need to be built. The rails, chain and chain mounts are included that are used on this table.

    Additional Information:

    Click the link to add information to this solution:
    WHAT NOT INCLUDED WITH THE MACHINE?

  • AND WHAT SIZES ARE THE PACKAGES OF MACHINE.

    the package sizes will be listed in your shopping cart, in the item detail. The site will also fully calculate shipping charges directly from the carrier, for each package you purchase.

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    AND WHAT SIZES ARE THE PACKAGES OF MACHINE.

  • WHAT IS THE DIFFERENCE IN A 2.5 AXIS MACHINE?

    An axis is a direction of motion controlled by the CNC machine control. It can be linear (motion along a straight line) or circular (a rotary motion). The number of axes a machine has determines it's machining capabilities. A 2.5 axis machine really has three moving axes, but only two axes can move together (most machines sold today are full three axis machines). For machining centers, a three axis machine will have three linear axes. A four or five axis machine will have three linear axes as well as one or two rotary axes.

    Note that 2.5 versus 3 axis has yet another context. 2.5 axis machining requires that the machine have three axes, but only two axes must be moving simultaneously at any one time. (Simple operations, like drilling and most milling, fall into this category). On the other hand 3-axis machining requires that all three axes be moving at the same time (More complex operations, like the machining of sculptured surfaces required in molds and airfoils, fall into this category.)

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    WHAT IS THE DIFFERENCE IN A 2.5 AXIS MACHINE?

  • MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE MACHINE?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
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    Click the link to add information to this solution:
    MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE MACHINE?

  • PARTS LIST FOR THE BOOK MACHINE

    The parts list is located on this page: http://buildyourcnc.com/cnckitintro.aspx at the bottom of the description.

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    PARTS LIST FOR THE BOOK MACHINE

  • WHAT IS THE SHIPPING COST OF MACHINE TO AUSTRALIA?

    You can determine if the country is serviceable by:
    - selecting the items you want to purchase on the website
    - go to the cart (shopping cart top left of any webpage)
    - log in, or register
    - Enter the address and click on calculate shipping.

    The webpage will return the direct rates and whether your area is serviced or not. Feel free to enter any address as long as you are able to receive the package from that address.

    The shipping times are determined by the service you select in the shopping cart. If a machine is purchased, we generally have a one week lead time unless otherwise stated in the description of the machine's product page.

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    WHAT IS THE SHIPPING COST OF MACHINE TO AUSTRALIA?

  • HOW MUCH MDF IS USED FOR THE BOOK MACHINE COMBO #1

    Three 24" x 48" sheets of mdf is used for the book build or the combo #1 plans and kit.

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    HOW MUCH MDF IS USED FOR THE BOOK MACHINE COMBO #1

  • WHAT LEAD TIME CAN EXPECT FOR THE BLACKTOE MACHINE?

    You can expect a one week lead time for our machines.

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    WHAT LEAD TIME CAN EXPECT FOR THE BLACKTOE MACHINE?

  • WHICH MACHINE SHOULD I BUY, THE GREENBULL OR BLACKFOOT?

    The greenBull can range is routing width sizes of 5 feet and 6 feet. The blackFoot has a 4 foot routing width.

    Previous Solution:
    The greenBull machine has a sturdier gantry than the blackFoot, so you can be more agressive with the cutting feedrate (cutting speed). The blackFoot is also a good machine, but it all comes down to the speed at which you want to produce the fabrication

    The spindle is also highly recommended for it's quietness and easier cleanup (no fan blowing the dust in the air)

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    WHICH MACHINE SHOULD I BUY, THE GREENBULL OR BLACKFOOT?

  • IS THE HARDWARE AND PLANS MACHINE SAME AS BOOK MACHINE?

    Yes, the CNC machine hardware and plans combo is the same machine as in the book. The machine that we provide the plans for, can be found on the website, here http://buildyourcnc.com/Item/cnc-machine-scratchbuild

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    IS THE HARDWARE AND PLANS MACHINE SAME AS BOOK MACHINE?

  • SHOULD I SELECT THE GREENBULL OR BLACKFOOT CNC MACHINE?

    The greenBull can range is routing width sizes of 5 feet and 6 feet. The blackFoot has a 4 foot routing width.

    Previous Solution:
    The greenBull machine has a sturdier gantry than the blackFoot, so you can be more agressive with the cutting feedrate (cutting speed). The blackFoot is also a good machine, but it all comes down to the speed at which you want to produce the fabrication

    The spindle is also highly recommended for it's quietness and easier cleanup (no fan blowing the dust in the air)

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    Additional Information:

    Click the link to add information to this solution:
    SHOULD I SELECT THE GREENBULL OR BLACKFOOT CNC MACHINE?

  • WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

    You can expect a two week lead time for the redFrog pick and place machine.

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    WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

  • WHAT MATERIALS CAN THE GREENBULL MACHINE CUT? LASER ETCH?

    The Greenbull machine can cut a very wide variety of materials ranging from foam to aluminum. We recommend the use of our 2.2kW spindle to allow the greatest flexibility. Aside from that, the most important thing is to use an appropriate end mill for the material you are cutting and to use appropriate speeds and feed rates.



    BYCNC Response:
    Our 40W laser can cut up to about 1/4" materials ranging from wood and acrylic down through lighter materials such as leather, fabric, foam, etc. Speed and final cut are greatly enhanced by an air assist upgrade. We also offer an 80W laser which has approximately twice the capabilities of the 40W.

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    WHAT MATERIALS CAN THE GREENBULL MACHINE CUT? LASER ETCH?

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