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Question #: 573

Question: HOW CAN THE ROUTER BE CONTROLLED BY COMPUTER?

Current Solution

The parallel breakout board has a relay that can turn the router on and off according to the control software in the computer. The router will turn on automatically prior to the machine moving (a time frame can be set so the router is up to speed). When the machine is finished and is not moving, the router automatically turns off. This is with the m3, m4, and m5 codes in the g-code.

If you are interested in the USB breakout board, you will need to get an independent relay board.

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Other Possible Solutions to this Question

  • HOW CAN THE ROUTER BE CONTROLLED OR CONNECTED TO ELECTRONICS COMPUTER?

    The parallel breakout board has a relay that can turn the router on and off according to the control software in the computer. The router will turn on automatically prior to the machine moving (a time frame can be set so the router is up to speed). When the machine is finished and is not moving, the router automatically turns off. This is with the m3, m4, and m5 codes in the g-code.

    If you are interested in the USB breakout board, you will need to get an independent relay board.

    Click the link to add information to this solution:
    HOW CAN THE ROUTER BE CONTROLLED OR CONNECTED TO ELECTRONICS COMPUTER?

  • CAN I USE AN APPLE COMPUTER TO RUN THE CNC?

    There are several CAD/CAM programs out there for MacOS. Here is a list of a few: http://www.macuser.de/forum/f53/3d-2d-cad-395058/#post4499316
    I've also read good things about punchCAD: http://www.punchcad.com/
    Of course, there is always SketchUp if you are in a pinch. There are a few CAM plugins for SketchUp as well, but I've never used them, so I can't vouch for them.

    CAD/CAM will get you as far as designing your parts and producing the g-code, but if you also want to run the CNC machine with your Mac, you will need a piece of software similar to Mach3 or EMC to run the g-code. I haven't been able to find anything like these programs that runs on Mac, so you may have to run Mach3 or EMC in Windows using Boot Camp or a virtual machine such as VMware or Parallels.

    Personally, I would use the Mac to do all the CAD/CAM, then use a cheap PC to run the CNC machine.

    Additional Information:


    Additional Information:
    EasyDNC for OSX
    www.dnc-x.com

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    Additional Information:
    Hi guys I’m new to the cnc and I’m beginning to learn how to operate and cad-cam software also my cnc runs on Mach3 my questions is if I should use MacBook to do all designs if I can have all this software to run on Mac or I have to use windows software to operate it? I have separate small computer connected to the cnc table who have Mach3 on it please help. Also if you know any other software much easy for beginners please let me know thank you guys!
    My email if needed is r1jastrzebski@gmail.com

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    Hi , thank you for your advise!

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    Hi , thank you for your advise!

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    Hi , thank you for your advise!

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    Hi , thank you for your advise!

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    CAN I USE AN APPLE COMPUTER TO RUN THE CNC?

  • IF MY COMPUTER DOESN'T HAVE A PARALLEL PORT, HOW DO I RUN THE MACHINE?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
    ur gay

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    IF MY COMPUTER DOESN'T HAVE A PARALLEL PORT, HOW DO I RUN THE MACHINE?

  • MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE MACHINE?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
    ur gay

    Additional Information:

    Click the link to add information to this solution:
    MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE MACHINE?

  • HOW THE ROUTER IS CONNECTED TO ELECTRONICS?

    The parallel breakout board has a relay that can turn the router on and off according to the control software in the computer. The router will turn on automatically prior to the machine moving (a time frame can be set so the router is up to speed). When the machine is finished and is not moving, the router automatically turns off. This is with the m3, m4, and m5 codes in the g-code.

    If you are interested in the USB breakout board, you will need to get an independent relay board.

    Click the link to add information to this solution:
    HOW THE ROUTER IS CONNECTED TO ELECTRONICS?

  • HOW IS THE ROUTER CONNECTED TO ELECTRONICS?

    The parallel breakout board has a relay that can turn the router on and off according to the control software in the computer. The router will turn on automatically prior to the machine moving (a time frame can be set so the router is up to speed). When the machine is finished and is not moving, the router automatically turns off. This is with the m3, m4, and m5 codes in the g-code.

    If you are interested in the USB breakout board, you will need to get an independent relay board.

    Click the link to add information to this solution:
    HOW IS THE ROUTER CONNECTED TO ELECTRONICS?

  • MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE BREAKOUT BOARD?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
    ur gay

    Additional Information:

    Click the link to add information to this solution:
    MY COMPUTER DOES NOT HAVE A PARALLEL PORT. HOW DO I INTERFACE WITH THE BREAKOUT BOARD?

  • IF YOU HAVE CIRCUIT (OR PICTURE) OF HOW THIS RELAY IS CONNECTED TO THE ROUTER
  • DON'T WANT TO USE MY OWN MOTORS FOR THE REDLEAF CNC COMPUTER SYSTEM.

    That shouldn't be a problem. I will need the current rating for the motors. We can subtract the price of the motors. and you can add you own. If you want us to solder the cable to the round connectors and them motor, you would need to send the motors to us.

    Let me know and I can send a paypal invoice for the redLeaf without motors.

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    DON'T WANT TO USE MY OWN MOTORS FOR THE REDLEAF CNC COMPUTER SYSTEM.

  • HOW CAN YOU ENHANCE THE BLACKTOOTH LASER CUTTER?

    Temperature probe monitor. Very valuable. This keeps you up to date on your coolant temperature levels.

    Voltage meter. This will tell you the exact level of voltage/power you are running telling the laser to run at instead of an arbitrary mark on a drawn wheel around your POT.

    Ammeter sensitive to 1mA. This will be sure your not over driving your tube and reducing it's life significantly.

    Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

    Exhaust fan upgrade. The current fan included is 100CFM. You can buy 120mm fans that push 250CFM and I have included a guide on how to go about doing this here. http://buildyourtools.com/phpBB3/viewto ... 8cdd1802bf

    To push the exhaust fan even further, if you have the room/power, I would highly recommend investing in a 600+ CFM "Dust Collector" system. 250CFM is still not suffice to draw all the smoke that can come off of 3mm or 1/8 MDF cutting job.

    A cutting surface. I bought myself a aluminum 'egg crate' mesh from my local HVAC company. They are used a cover for fluorescent lights and work great for low impact cutting surface. They come in 4'x8' sheets and are easily cut to fit. The other side is if you can find a steel honeycomb cutting bed to fit. These can be quite costly or fairly affordable depending where you are looking. The benefit of a steel honeycomb is you can use high power magnets to hold material down.

    Click the link to add information to this solution:
    HOW CAN YOU ENHANCE THE BLACKTOOTH LASER CUTTER?

  • HOW CAN MOUNT THE EXTRUDER TO WHITEANT

    Mounting the extruder to the whiteAnt can be done a couple of ways. One is to take the 4 mounting holes located at the lower portion of the z-axis rail support and use long screws protruding out. Take a thinner material and drill the four holes matching the locations of the 4 screws and screw on nuts to hold it in place. The other option would be to use the metal bracket and fasten to the edge of the rail support.

    Click the link to add information to this solution:
    HOW CAN MOUNT THE EXTRUDER TO WHITEANT

  • ALL OF A SUDDEN THE REDLEAF COMPUTER WONT TURN ON...THE CNC PART WORKS FINE, BUT MAIN ???

    For our redLeaf CNC computer system, if the computer system section is none response check if you have power coming in from your wall outlet. If a spare PSU (power supply) is available, try replacing and running with the replaced PSU.


    Additional Information:
    Other considerations will included, RAM module (memory stick), and motherboard. Please verify you have power going to your motherboard first, by noticing if any LED's are turn on. If not Check PSU first.

    Additional Information:
    Yes there is power to the unit. There is a small green light lit on the motherboard and another green light lit near the usb ports. Usually when I press the yellow reset button, the computer starts, but now nothing happens...

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    ALL OF A SUDDEN THE REDLEAF COMPUTER WONT TURN ON...THE CNC PART WORKS FINE, BUT MAIN ???

  • HOW CAN ENHANCE THE BLACKTOOTH?

    Temperature probe monitor. Very valuable. This keeps you up to date on your coolant temperature levels.

    Voltage meter. This will tell you the exact level of voltage/power you are running telling the laser to run at instead of an arbitrary mark on a drawn wheel around your POT.

    Ammeter sensitive to 1mA. This will be sure your not over driving your tube and reducing it's life significantly.

    Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

    Exhaust fan upgrade. The current fan included is 100CFM. You can buy 120mm fans that push 250CFM and I have included a guide on how to go about doing this here. http://buildyourtools.com/phpBB3/viewto ... 8cdd1802bf

    To push the exhaust fan even further, if you have the room/power, I would highly recommend investing in a 600+ CFM "Dust Collector" system. 250CFM is still not suffice to draw all the smoke that can come off of 3mm or 1/8 MDF cutting job.

    A cutting surface. I bought myself a aluminum 'egg crate' mesh from my local HVAC company. They are used a cover for fluorescent lights and work great for low impact cutting surface. They come in 4'x8' sheets and are easily cut to fit. The other side is if you can find a steel honeycomb cutting bed to fit. These can be quite costly or fairly affordable depending where you are looking. The benefit of a steel honeycomb is you can use high power magnets to hold material down.

    Click the link to add information to this solution:
    HOW CAN ENHANCE THE BLACKTOOTH?

  • HOW CAN COOL THE LASER TUBE?

    Cooling is not as tricky as you might think. There is 3 ways to approach this, only 2 really matter for a low scale 40w setup. First one is the cheapest and easiest. The higher the temp of water the worse your performance will be, from what I understand anything in the 30C range is about the most tolerable it gets. Lower is better. But not frozen...from what I've been told a very experienced cutter, he found 8C was the highest power he achieved.

    1. Use a 5 Gallon resovoir system which gives you a fairly large space of water to heat up before you need to tend to it. Add about a cup of anti-freeze to the mix of DISTILLED water. You don't want ANY minerals in the water that might build up in your system. The anti-freeze works to keep algae and other ickies from growing in your water.

    2. Use a smaller resovoir system (or even closed loop) and install 1 or more radiators found in CPU cooling systems with 120mm fans attached. This will continously cool your water system to ambient room temperatures, but with a tiny resovoir it will be difficult to add things like ice-packs to drop the temps if the ambient is quite hot.

    3. Using an industrial coolant system. Overkill and unless your cutting A LOT, this is a very expensive option to take. You can also explore the idea of Peltier cooling but it is extremely expensive electricity/BTU wise compared to an industrial cooler.

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    HOW CAN COOL THE LASER TUBE?

  • HOW LONG SHOULD THE MOTOR CABLES BE FOR BLACKTOE

    The motor cables for the blackToe are as follows:

    Total 30 feet

    X - 9
    Y - 10
    Z - 11

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    HOW LONG SHOULD THE MOTOR CABLES BE FOR BLACKTOE

  • DO HAVE TO REMOVE THE PORTER CABLE 892 ROUTER EVERY TIME CHANGE BIT?

    If you remove the dust shoe, you should be able to reach the collet to remove the end mill.

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    DO HAVE TO REMOVE THE PORTER CABLE 892 ROUTER EVERY TIME CHANGE BIT?

  • HOW DO I DETERMINE THE AMOUNT OF SCREW WEIGTH THAT MY MOTOR CAN HANDLE

    There are two main questions that we can answer with respect to motor torque and the mechanical advantage of lead screws, 1) What torque motor do you need to lift a particular weight, or 2) What maximum weight will my motor torque be able to lift.

    This formula uses Newtons (N) as it's final unit. Use this with the included radius (R) to determine the torque. Newtons can easily be converted to lbs or ounces using online conversions.

    Effort = Sf + (Load/(2 x pi x (R/p) x Se))

    where:
    p = pitch of the screw
    Se = screw efficiency = Standard lead screw will be between 20% (.2) and 40% (.4)
    Sf = static force. This is the force that is needed to start the movement. The number may be eliminated, but it is good to use a number in the 5 N to 20 N range.
    Load = the expected load that the effort will need to carry (i.e., the router and the included axis assembly that the motor will need to lift)
    R = radius of the lead screw


    This formula is based on the "law of the machine"

    The final effort amount with its unit of newtons and R will be the torque. For example, if the effort comes to 100 N (newtons) and the R is .5 inches, then you can assume that the effort is 50 N-in since it would take twice the effort to turn form the one inch mark from the center of the shaft.

    Example:

    Load = 90 N (20.2 lbs)
    R = 1 inch since that is the length from the center of the shaft that the motor is rated
    p = 1 inch / 13 = .08 inches

    Effort = 5 N + (90 N / (2 x 3.14 x (1 / .08) x .2))
    Effort = 5 N + (90 N / (6.28 x 12.5 x .2))
    Effort = 5 N + (90 N / (15.7))
    Effort = 5 N + (5.73 N)
    Effort = 10.7 N = 2.4 lbs = 38.4 oz-in

    I am putting the oz-in on the end because the formula considers the distance from the center of the shaft to be one inch.

    Therefore, a 425 oz-in motor would be able to lift a 20.2 lb Router with its accompanying assembly. If the assembly and router is heavier, plug in the numbers and determine the effort required.

    With a bit of algebra, the formula can be rewritten to find the load:

    Load = (Effort - Sf) x (2 x pi x (R/p) x Se)

    Another formula that does not consider friction at all:

    Effort = (Load x p) / (2 x pi x R)

    Lets see if we get similar results:

    Effort = (20 lb x .08 inches) / (2 x 3.14 x 1)
    Effort = 1.6 / 6.28 = .255 lbs = 4.08 oz-in

    The results from both formulas appear to be very small because a 13 TPI screw will have enormous mechanical advantage.

    It is evident that the first formula that does consider friction that we are loosely estimating is far more conservative than the second formula. Either way, even the most conservative formula shows that the 425 oz-in motor will handle very large weights. If you are using a lead screw with only two turns per inch, .5 inch pitch, you can determine the requirements with the first formula.

    Example for a 10 TPI 5 start (2 turns per inch) lead screw:

    Load = 90 N (20.2 lbs)
    R = 1 inch since that is the length from the center of the shaft that the motor is rated
    p = 1 inch / 2 = .5 inches

    Effort = 5 N + (90 N / (2 x 3.14 x (1 / .5) x .2))
    Effort = 5 N + (90 N / (6.28 x 2 x .2))
    Effort = 5 N + (90 N / (2.512))
    Effort = 5 N + (35.83 N)
    Effort = 40.828 N = 9.18 lbs = 146.88 oz-in

    Customer Response:
    thank you so much

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    Additional Information:
    how do i calculate torque of stepper motor if lead screw coupled to motor shaft and load applied by lead screw on plate is 100 kg by vertically

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    Pls


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    1m 16mmdiameter ball screws calculations


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    What is the max load that 2 NEMA 17 stepper motors (spaced 2 feet apart, both will be pushing up on the same gantry) can lift while using a rod with the following specifications T8 OD 8mm Pitch 2mm Lead 4mm for each motor.

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    1

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    HOW DO I DETERMINE THE AMOUNT OF SCREW WEIGTH THAT MY MOTOR CAN HANDLE

  • USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

    Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
    (Make sure spindle/router is running before hand!)

    Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

    If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

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    My typical go to solution is:

    - Note the current g-code line where the machine stopped.
    - If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
    - Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
    - Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
    - Click on the "Run from Here" button.
    - Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

    Additional Information:
    My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

    Additional Information:
    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

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    Additional Information:
    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
    What else could be going on?

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    USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

  • HOW LATE IN THE SEASON CAN I VACCINATE MY PATIENTS WITH INFLUENZA VACCINE?

    Peak influenza activity does not generally occur until February. Providers are encouraged to continue vaccinating patients throughout the influenza season, including into the spring months (e.g., through May), as long as they have vaccine in the refrigerator and unvaccinated patients in their office.

    Because influenza occurs in many areas of the world during April through September, vaccine should be given to travelers who missed vaccination in the preceding fall and winter. Another late season use of vaccine is for children younger than age 9 years who were vaccinated for the first time in the current vaccination season but failed to get their second dose. For each of these situations, vaccine can be given through the month of June since injectable influenza vaccine customarily has a June 30 expiration date.

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    HOW LATE IN THE SEASON CAN I VACCINATE MY PATIENTS WITH INFLUENZA VACCINE?

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