Spindles with 2 poles, which is typically for these types of spindles will have a minimum RPM of 6000 RPM or 100Hz; however, I would not run the spindle below 15000 RPM or 250Hz to give a safety factor and no damage will occur.

If you have a 4 pole spindle, then much lower RPMs can be achieved, and with higher torque than a 2 pole spindle. The 4 pole spindle will require more power than 2 pole spindles and will not be able to achieve as high maximum RPMs.

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What is the minimum RPM for the 2.2kW spindle?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

Additional Information:
My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

Additional Information:
My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

Additional Information:

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HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

Additional Information:

Click the link to add information to this solution:
HOW DO YOU SETUP THE SPINDLE INVERTER?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

Additional Information:
My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW TO CONNECT THE SPINDLE INVERTER?

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

Additional Information:
The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

Additional Information:
If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

Additional Information:
Hi, how is this setup in mach4?

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I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

The total length of the brush strip for a 2.2kW spindle would be 17 1/4" inches.

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20

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LENGTH OF THE BRUSH STRIP FOR SPINDLE 2.2KW

BYCNC response:

Milling aluminum is no problem with our machines.

Here is a video we recently did with our 4'x8' machine. The aluminum piece is about 1/4" thick: https://buildyourcnc.com/tutorials/tutorial-greenbull-aluminum-cutting

The accuracy you will see from our our 2.2kW spindle is entirely dependent on the precision of your build, so it's not possible to say what level of accuracy you can achieve without an examination of the complete system. However, our spindles have a runout of less than .0001 in, which includes the collets that we sell. If you use a collet from another manufacturer, we cannot guarantee this TIR (Total Indicated Runout) dimension.

For the dimension drawing of the anti-backlash nut, please contact us directly by phone or email to techsupport@buildyourcnc.com

User response:
I have emailed waiting for your reply.

User response:
Hi, I am still waiting for your email reply.

BYCNC response:
Your email has been sent.

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HI, I HAVE INTENTION OF PURCHASING YOUR 1/2 INCH PRECISION LEAD SCREW SET TO BUILD MY CNC MACHINE, COULD THE SCHEMATIC DIMENSION ANTI-BACKLASH NUT, BEARING FOR AND SHIM? ALSO IS 2.2KW SPINDLE ABLE MILL ALUMINUM WHAT ACCURACY?

BYCNC response:

Milling aluminum is no problem with our machines.

Here is a video we recently did with our 4'x8' machine. The aluminum piece is about 1/4" thick: https://buildyourcnc.com/tutorials/tutorial-greenbull-aluminum-cutting

The accuracy you will see from our our 2.2kW spindle is entirely dependent on the precision of your build, so it's not possible to say what level of accuracy you can achieve without an examination of the complete system. However, our spindles have a runout of less than .0001 in, which includes the collets that we sell. If you use a collet from another manufacturer, we cannot guarantee this TIR (Total Indicated Runout) dimension.

For the dimension drawing of the anti-backlash nut, please contact us directly by phone or email to techsupport@buildyourcnc.com

User response:
I have emailed waiting for your reply.

User response:
Hi, I am still waiting for your email reply.

BYCNC response:
Your email has been sent.

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HI, I HAVE INTENTION OF PURCHASING YOUR 1/2 INCH PRECISION LEAD SCREW SET TO BUILD MY CNC MACHINE, COULD THE SCHEMATIC DIMENSION ANTI-BACKLASH NUT, BEARING FOR AND SHIM? ALSO IS 2.2KW SPINDLE ABLE MILL ALUMINUM WHAT ACCURACY?

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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WHAT TERMINALS ARE USED TO CONNECT THE INVERTER WALL OUTLET?

Depth of Field. This is how far the focal point goes before re-expanding again. With a 2" lens, you have approximately 2-3mm of DOF. This means that you'll have 2-3mm of perfectly focused laser before it starts to re-expand again. If you have a 4" lens, you will have up to 7mm of DOF.

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WHAT IS D.O.F OR DEPTH OF FIELD FOR THE BLACKTOOTH LASER AND LENS?

The collet in the 1.5 kW spindle is an ER-11 and cannot reach the 1/2" size. I would consider the 2.2 kW spindle instead.

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WHAT SIZE COLLET IS IN YOUR 1.5 KILOWATT SPINDLE?

Input to VFD:
240V Active - R
240V Neutral - S
Ground - E

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WHAT ARE THE SPINDLE INVERTERS (VFD) INPUT AC CONNECTIONS FROM WALL OUTLET?

The lowest Hz for a 2 pole 2.2kW spindle is 250 Hz. That works out to 15,000 RPM. If you need lower RPM, a separate spindle will be required. This is typical for industrial CNC machines where spindles are changed out to mill on different materials.

Additional Information:
Thank you for the reply.

Does that mean the 2.2 kW spindle sold by BYCNC is a 2-pole, not a 4-pole? There don't seem to be specs on the website for the 2.2 kW spindle.

I currently have the 1.5 kW spindle from BYCNC and can run from 0-24000. 1500 is no problem. I never mill at that low of a speed, just use the edge finder to set the workpiece coordinates.

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What is the minimum RPM for the 2.2 kW spindle? Info on spindle page says 0-24,000. Elsewhere in this knowledge base it says 6000. My edge finder has a1500 RPM limit.

Can you provide the model number of your VFD?

Yes, I have the "YL600 - 2S - 2K20"

It just came with a small booklet that is all in Chinese...

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I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK

Standard Version Features Mach3 Mach4 Hobby Mach4 Industrial
Number of Planners 1 1 1
Number of Axis 6 6 6
Out of Band Axis (OBA) 0 1 6
Slave axis (uses up coordinated axes) 3 N/A N/A
Slave motors (does not use up coordinated axes) N/A 4 per Axis 4 per Axis
API Interface - Open to All Hardware Yes Yes Yes
Extended Plugin Support Yes Yes Yes
User customizable GUI Yes Yes Yes
Unified (GUI) Interface - PLC, CNC, etc.. Yes Yes
Unlimited IO Yes Yes Yes
Modbus PLC Yes Yes Yes
PMC (Ladder Logic addressing for cnc/plc) Yes Yes
Unlimited File Size Yes Yes
Tool Path Display Yes Yes Yes
Tool Path Speed & Quality Low High High
Scripting - Customization Yes Yes Yes
LUA Scripting - simple, fast, cross-platform Yes Yes
- Lua sockets (ftp, http, smtp,..) Yes Yes
- SSL (security layer) Yes Yes
- LFS (manage large files and data storage) Yes Yes
- Seriel port Yes Yes
- Enraving of part numbers / serial numbering of parts Yes Yes
- Plugin panel objects Yes Yes
IPC Library for Data Sharing/tracking (Interprocess communication) Yes Yes
Full Feature Screens/Controls Per Machine Type Yes Yes
Currently Availabe: Mill, Router, Lathe, 3d Printer Yes Yes
Multiple gcode Interpruters (Per Machine Type) Yes Yes
Probing - Intergrated in standard screens Yes Yes
Simulated 3d Machining (with additional plugin license) Yes Yes
Tool Life Management (G10 L3 command) Yes
Screw Mapping Yes
Professional Screen Designer (advanced G.U.I.) Yes
- Screen Animation Control Yes
- Screen Integrated Tool Table Control Yes
- Screen Integrated Work Offset Control Yes
- Screen Integrated gcode editor Yes
- Screen Artsoft Wizard Package Integration Yes
Macro B gcode Programming (#variables) Yes
- User definable gcodes via marco calls Yes
- Macro Calls: G65, G66, G66.1 Yes
- gcode via marco call (custom G codes via macro B) Yes
- mcode via macro call (custom M codes via macro B) Yes
- mcode via sub code (custom M code via sup program) Yes
- Conditional gcodes Yes
- set VN call - define variable names Yes
gcode Editor Included Yes
Scripted M code (custom M code via LUA script) Yes Yes
Variable Speed Spindle Yes Yes Yes
Spindle Relay Yes Yes Yes
Coolant relay Yes Yes Yes
Mist Relay Yes Yes Yes
Threading Yes Yes Yes
Rigid Tapping Yes Yes Yes
Single Block Yes Yes Yes
Block Delete Yes Yes Yes
Optional Stop Yes Yes Yes
MACH CNC CONTROL SOFTWARE MAIN FEATURES AND VERSION DIFFERENCES
Standard Version Features Mach3 Mach4 Hobby Mach4 Industrial
MACH CNC CONTROL SOFTWARE MAIN FEATURES AND VERSION DIFFERENCES
Cutter Comp Yes Yes Yes
Fanuc Type C Cutter Comp Yes Yes
Fixture Offsets Yes Yes Yes
G51 Scaling Yes Yes Yes
G92 Offsets Yes Yes Yes
G52 Offsets Yes Yes Yes
Event Driven Yes Yes
Multi Line MDI Yes Yes
Subs In MDI Yes Yes
OpenGL Optimization Yes Yes
Multi-platform OS Compatibility Option Yes Yes
Online Support Yes Yes Yes
Phone Support Option Available Yes
Support Priority Yes
Available to End Users as "Do-it-yourself" Yes Yes
Summary - Mach3 versus Mach4 :
Mach4 Hobby is the closest comparable version to Mach3, yet it is still much more advanced. The price point of these versions is nearly
identical. Mach3 is very popular for hobby enthusiest and is used in highly modified form by some great OEM's. In general, Mach4 is more
complex than Mach3 and follows cnc industry standards. Mach3 has many customizations to make it easier for hobby users, but can lead to
difficulties if users plan to apply their knowledge to more advanced systems. Mach4 is built as a full featured cnc controller capable of high
speed machining for servo and stepper systems. Mach3's feature set is complete, while Mach4's will continue to expand. If you are new to cnc,
Artsoft highly recommends using and learning Mach4 even if it appears that Mach3's feature set will be adequate for your needs.

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WHAT IS THE DIFFERENCE BETWEEN MACH3 AND MACH4?

You can expect a two week lead time for the redFrog pick and place machine.

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WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?