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Question #: 315

Question: HOW TO CONNECT THE SPINDLE INVERTER?

Current Solution

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

Additional Information:
My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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Other Possible Solutions to this Question

  • HOW DO YOU CONNECT THE INVERTER TO AC?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

    Additional Information:

    Click the link to add information to this solution:
    HOW DO YOU CONNECT THE INVERTER TO AC?

  • HOW TO CONNECT THE INVERTER WALL?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

    Additional Information:

    Click the link to add information to this solution:
    HOW TO CONNECT THE INVERTER WALL?

  • HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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    Click the link to add information to this solution:
    HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

  • WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

    The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

    The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

    Currently we use 20AWG 4 conductor.

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    WHAT ELECTRICAL CABLE DO I USE TO CONNECT VFD INVERTER SPINDLE?

  • HOW DO YOU SETUP THE SPINDLE INVERTER?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Additional Information:

    Click the link to add information to this solution:
    HOW DO YOU SETUP THE SPINDLE INVERTER?

  • HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Additional Information:

    Click the link to add information to this solution:
    HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

  • HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

    The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

    Additional Information:
    20

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    20

    Click the link to add information to this solution:
    HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

  • WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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    Click the link to add information to this solution:
    WHAT ARE THE OUTPUT INVERTER (VFD) CONNECTIONS TO SPINDLE?

  • WHAT TERMINALS ARE USED TO CONNECT THE INVERTER WALL OUTLET?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

    Additional Information:

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    WHAT TERMINALS ARE USED TO CONNECT THE INVERTER WALL OUTLET?

  • I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to add information to this solution:
    I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

  • THE GANTRY MOUNTED SPINDLE WATER COOLER PUMP THAT I PURCHASED DOES NOT OPERATE NO MATTER HOW CONNECT THREE WIRES TO TWO WIRE POWER SUPPLY.

    The 12V power supply has 3 terminals for AC in: N, L and earth ground. The output of the 12V power supply has 2 DC + and - terminals. Cut the connectors off of the ends of the fan and pump wires. Strip the red and black wires of both units. The fan will connect to the 12V power supply red to the + and black to the -. The pump will connect in the same way, but the white is not connected.

    If you have a pump that has a grey and black wire on the large connector, the grey is the 12VDC V+ wire and the black wire goes to the V-. The extra wire does not need to be connected.

    Click the link to add information to this solution:
    THE GANTRY MOUNTED SPINDLE WATER COOLER PUMP THAT I PURCHASED DOES NOT OPERATE NO MATTER HOW CONNECT THREE WIRES TO TWO WIRE POWER SUPPLY.

  • HOW TO HOOK UP THE VFD INVERTER WALL OUTLET?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

    Additional Information:

    Click the link to add information to this solution:
    HOW TO HOOK UP THE VFD INVERTER WALL OUTLET?

  • HOW DO YOU HOOK UP THE VFD TO SPINDLE?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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    Click the link to add information to this solution:
    HOW DO YOU HOOK UP THE VFD TO SPINDLE?

  • HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

    The instructions on how to do this are found here, in these two videos, http://buildyourcnc.com/PrimeronHomingandLimitSwitches.aspx

    Additional Information:

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    HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

  • HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

    Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

    VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

    Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

    UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

    Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

    Click the link to add information to this solution:
    HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

  • HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

    You can go to our instructions on for the breakout board here: http://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay to get the information on turning the spindle on and off from the computer and mach3. Alternatively, you can connect the computer using RS485 serial to the inverter and send control commands that way.

    Additional Information:
    HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3 usb

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    How should I wire the Mach3 card (red, 4 axis) and the vfd (Yl620-a)?

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    Click the link to add information to this solution:
    HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

  • IF WE ASSUME DESIRE TO PLACE THE RED LEAF 6' AWAY FROM TABLE, HOW MUCH CABLE IS NEEDED CONNECT MOTORS ON TABLE ITSELF?

    blackToe requires a minimum cable length of of 15 ft for X, 17 ft for Y and 18 ft for Z for the redLeaf to be positioned at midpoint along the long axis and under the table. Each axis would need have 6 feet extra (form the midpoint)

    Click the link to add information to this solution:
    IF WE ASSUME DESIRE TO PLACE THE RED LEAF 6' AWAY FROM TABLE, HOW MUCH CABLE IS NEEDED CONNECT MOTORS ON TABLE ITSELF?

  • WHY SHOULD I BUY THE SPINDLE?

    The spindle is quieter and has more consistent torque (It doesn't get "bogged down" when it starts cutting into material). It can be used with collets of varying sizes (not restricted to imperial sizes). It is water cooled and so it does not blow air downward to cool the spindle like the router does. The spindle is also machined with much higher precision than typical routers and will have a much longer life.

    Click the link to add information to this solution:
    WHY SHOULD I BUY THE SPINDLE?

  • LENGTH OF THE BRUSH STRIP FOR SPINDLE 2.2KW

    The total length of the brush strip for a 2.2kW spindle would be 17 1/4" inches.

    Additional Information:
    20

    Click the link to add information to this solution:
    LENGTH OF THE BRUSH STRIP FOR SPINDLE 2.2KW

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