Yes, you can control the speed of the 2.2 kW spindle, and the other spindles we sell, through Mach3 software. It requires making some changes to the settings in Mach3 and in your inverter. It also requires an additional part, which is called a USB to Serial Converter, found on our site here:

https://www.buildyourcnc.com/item/Interfaces-newbiehack-Interfaces-TTL232R-USB-UART-Serial

I have some additional instructions, that I will send upon request, by email. I will also be adding a complete tutorial and video, to the website, on how to do this soon.

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Can you control the spped of the 2.2 KW spindle using the breakout board and Mach3 soft ware?

It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
- PD001 - value 2 - Enables with communication aspect of the VFD
- PD002 - value 2 - Enables frequency control from the communcations port
- PD163 - value 1 - VFD address
- PD164 - value 1 - Baud rate of 9600 (speed of the communication)
- PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

Copy the dll file to the PlugIns folder of mach3.

Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

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The question was how to connect the spindle to the redfy. I did not receive a VFD.
I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

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If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

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Hi, how is this setup in mach4?

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MACH3 CONTROL SPINDLE

A 1.5kW spindle will have ER11 (ER-11) collets. A 2.2kW spindle will use ER20 (ER-20) collets which can have bores for shanks up to 13mm or 1/2".

Both spindles typically have an 80mm body diameter. 2.2kW can have a larger diameter from some manufacturers.

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how to identify spindle? 1.5 or 2.2 my spindle has er20 collets,220 colt. black vfd

The blackTooth Laser cutter and Engraver can be built in a weekend. Take a look at the build instructions and try to determine if you feel you have sufficient capability to put together the laser system.

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HOW COMPLEX IS YOUR KIT TO ASSEMBLE, AND MOST IMPORTANTLY - HARD IT SETUP CONTROL THE LASER WITH MACH3?

We do have a relay board that words like a standard relay.

Here is the URL of the relay board that we offer:

https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

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I HAVE YOUR MACH3 USB BOB, DO YOU GUYS SELL A TORCH CONTROL RELAY CAN WIRE UP TO TURN MY PLASMA ON AND OFF HOW WOULD WIFE THAT TOO THIS BOB?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW DO YOU HOOK UP THE VFD TO SPINDLE?

Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

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HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

U - Pin1
V - Pin2
W - Pin3
Pin4 Dead

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My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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HOW TO CONNECT THE SPINDLE INVERTER?

Our spindles are 2 pole, however we do not understand the "and pairs" portion of your question?

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How many poles and pairs does your 2.5 KW spindle have?

The weight of the 2.2kW spindle without the VFD (variable frequency drive or inverter) is 11 lbs or 5 kg.

The 2.2kW spindle with the VFD is 15 lbs or 6.8 kg.

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I am interested in buying the water cooled 2.2 KW spindle for $339, how much does it weigh?

The runout on our 2.2kW spindle and number of bearings are:
Radial runout: 0.01mm - 0.000393701 inches, 3 Bearings


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What is the runout on the 2.5 KW spindle and how many bearings?

The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

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HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

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HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

Change PD001 Source of Run Commands to '1'
Change PD005 Max operating frequency to 400hz
Change PD004 base frequency to 400hz
Change PD003 Main frequency to 400hz
Change PD006 Intermediate frequency to 2.5
Change PD008 max voltage to 220v
Change PD009 Intermediate voltage to 15v
Change PD010 Min voltage to 8
Change PD011 frequency lower limit to >100hz (120hz to start)
Change PD142 7 Amps
Change PD143 2
Change PD144 3000

Note: PD001 had to be changed back to 0 to allow for keypad control.
Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

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HOW DO YOU SETUP THE SPINDLE INVERTER?

We send out the Mach3 license on the same day unless the purchase was made on a weekend. You can call us anytime to expedite the license email.

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how long does it take to receive your MACH3 Lic??

Mach 3 CNC software can do the following:

Converts a standard PC to a fully featured, 6-axis CNC controller
Allows direct import of DXF, BMP, JPG, and HPGL files through LazyCam
Visual Gcode display
Generates Gcode via LazyCam or Wizards
Fully customizable interface
Customizable M-Codes and Macros using VBscript

SET:

Spindle Speed control
Multiple relay control
Manual pulse generation
Video display of machine
Touch screen ability
Full screen eligibility

EQUIPMENT:

Lathes
Mills
Routers
Lasers
Plasma
Engravers
Gear cutting

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how to wire relay with mach board. I have mach interface board with one relay

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HOW MANY AXES CAN MACH 3 CONTROL?

Absolutely. You can have 1/2" collets used in 2.2kW spindles.

Here is a link for the ER-20 1/2"ID Collet:
https://www.buildyourcnc.com/item/spindle-collet-!5-er20-spindle-collet

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Can the 2.2 KW water cooled spindle be fitted with a 1/2" chuck/collet ?

Our spindle VFD's, have a multitude of different connectors that can be used for different operations. There is a manual that comes with each VFD, and you can refer to page 11 for different functions and descriptions.

We currently have a PWM, working with our machine, however it is connected via USB, and setup through Mach 3.
Also if you may have misplaced or lost the manual here is a link to the pdf:

(https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0CCAQFjAAahUKEwibxaaIndTHAhXQlogKHZVyDFE&url=http%3A%2F%2Fwww.c-n-c.cz%2Fdownload%2Ffile.php%3Fid%3D42252&ei=_cHkVdvSC9CtogSV5bGIBQ&usg=AFQjCNHTQcxs-KhJkvkhMdxVFPzkoYJtsA&sig2=JAcZawTGMuC-t4wmn1z-rA)

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It is possible to control externally the 1.5kW Inverter (VFD) (220 Volt) with PWM so i can control the spindle rotation? Do you have the documentation? Thank you