An 80 watt laser can cut plywood up to 1/2 inch thick. Make sure to use a high pressure source of air to knock out all of the charring during the cutting process so the laser can work efficiently.

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I have a Chinese 80W laser. Just finished a cut test with 1/2" plywood. It cut through at 95% power 7-4mm/s with significant charring after two passes with no refocusing done between passes.

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That's great information. What is your PSI of the air assist on your laser? What focal lens distance do you have? And where did you place the focus of the lens (at the surface, or within the material)?

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What is the max thickness of material that the 80W laser can cut in plywood?

The mirrors should be kept identical.

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Will the new 100W and 130W lasers to be implemented for the very large vertical cutter feature the same lenses and mirrors as the 80 watt system? Will they feature the same focal distance and depth of field?

We can supply all of the laser components, but you will need to determine how to mount the components.

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Alternatively, you can purchase our greenBull machine that has the laser/spindle combo head. You can see the laser/spindle head here: https://www.buildyourcnc.com/item/cnc-machine-laser-spindle-combo-head

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Can you supply a "KIT" to convert my 4060Z CNC to a Laser Cutter? What is the difference capabilities between the 40Watt and 80Watt?

We can supply all of the laser components, but you will need to determine how to mount the components.

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Alternatively, you can purchase our greenBull machine that has the laser/spindle combo head. You can see the laser/spindle head here: https://www.buildyourcnc.com/item/cnc-machine-laser-spindle-combo-head

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Can you supply a "KIT" to convert my 4060Z CNC to a Laser Cutter? What is the difference capabilities between the 40Watt and 80Watt?

A standard 40W CO2 laser will cut up to 1/4" thick of material, be it wood, acrylic, card stock, leather, fabric, foam, cork, etc. (Decent speed and final cut are heavily dependent on a strong air assist upgrade)

Metals cannot be cut due to the power level and wavelength of the CO2 laser. But it can be marked with special solutions like Cermark or Thermark.

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WHAT THICKNESS OF MATERIAL CAN THE BLACKTOOTH LASER CUT?

Same issue here -- TTL output from the AWC708C never seems to be pulled low. Still troubleshooting.

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MY LASER MACHINE VERTICAL DOES NOT ACTIVATE THE LASER TUBE, VERIFY THE POWER SUPPLIES AND THEY ARE WORKING WHICH THE PROBLEM CAN BE

Shipping crate size 121" X 36" X 92"

Weight 511 LBS

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WHAT IS SHIPPING DIMENSIONS AND WEIGHT FOR THE VERTICAL LASER.

Our hold down method is screws. For a 4'x8' 3/4" sheet, we use 6 screws around the perimeter of the sheet. This provides sufficient hold down for milling. For the vertically oriented machine, the sheet also rests on a small ledge, making it easy for the board to maintain position while fastening.

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Can the vertical CNC router do about what a horizontal router can, like cutting out 3/4" cabinet doors from a 4'X8' formica clad sheet? If so, how do you hold it - with Vacuum? Is a vacuum system available?

Temperature probe monitor. Very valuable. This keeps you up to date on your coolant temperature levels.

Voltage meter. This will tell you the exact level of voltage/power you are running telling the laser to run at instead of an arbitrary mark on a drawn wheel around your POT.

Ammeter sensitive to 1mA. This will be sure your not over driving your tube and reducing it's life significantly.

Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

Exhaust fan upgrade. The current fan included is 100CFM. You can buy 120mm fans that push 250CFM and I have included a guide on how to go about doing this here. http://buildyourtools.com/phpBB3/viewto ... 8cdd1802bf

To push the exhaust fan even further, if you have the room/power, I would highly recommend investing in a 600+ CFM "Dust Collector" system. 250CFM is still not suffice to draw all the smoke that can come off of 3mm or 1/8 MDF cutting job.

A cutting surface. I bought myself a aluminum 'egg crate' mesh from my local HVAC company. They are used a cover for fluorescent lights and work great for low impact cutting surface. They come in 4'x8' sheets and are easily cut to fit. The other side is if you can find a steel honeycomb cutting bed to fit. These can be quite costly or fairly affordable depending where you are looking. The benefit of a steel honeycomb is you can use high power magnets to hold material down.

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WHAT ARE SOME USEFUL MODIFICATIONS CAN APPLY TO THE BLACKTOOTH LASER CUTTER?

Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

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WHAT CAN ADD TO MY BLACKTOOTH LASER CUTTER MEASURE THE TIME OF USE?

Cutting metal with lasers even at 100W and 130W is difficult. The main problem is molten is a byproduct of lasing, which can severely damage the laser.

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For the XL Vertical Laser Machine I see it won't cut metal as it is only 80w. However, I noticed that you are working on 100w and 130w versions so will that be sufficient to cut through sheet metal? If so, how much longer until those are available?

Cutting metals with a CO2 laser is nearly impossible with just the laser by itself, no matter what the power. The wavelength that a CO2 laser outputs is not best for cutting metals.

However, if you add oxygen as a cutting assist in the cutting process, metals can be cut, but we do not advise this as it is very dangerous.

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What metal sheets can I cut with the 80W laser? What thickness, alumium, steel? What about the 100 or 130W upgrades?

You can test the power supply, but you will need to take extra special care since the voltage on the high tension line can be lethal. Go to this instructable to see all the step on testing the power supply:

http://www.instructables.com/id/How-to-test-and-set-a-Chinese-China-made-CO2-Laser/?ALLSTEPS

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I am building the Blacktooth laser cutter. What is the safest and most accurate way to test the output of the laser power supply WITHOUT connecting the laser tube? Can I use a standard multimeter and measure the voltage output of the laser power supply?

If you take the standard parallel cable BoB (Break Out Board), then you will need control software (Mach 3 or EMC2) and CAM software to make your G-Code (such as CamBam). Personally I use CamBam and Mach 3, they work beautifully but don't expect to turn them on and know how they work out of the box. Give yourself a few weeks to get familiar with the basics. CamBam is VERY powerful software for it's price. I'm surprised how much I keep learning on what I can do with it...I highly recommend it if you want as much control as possible.

Mach 3 + CamBam as a bundle costs $310. EMC2 will give you a free replacement for Mach 3 and is exclusively for Linux.

If you use the USB BoB, it will cost an extra $75 + $75 for the software. This is an all-in-one package so no need for Mach 3 or CamBam.

For etching rasters (jpeg, bmp, tiff, non-vectors, photos), I highly recommend PicEngrave. It has been a labor of love for the past 9 years and John has done a wonderful job with it. It easily compares in quality compared to software that is in the $200-$300 range. John's software runs $40 and can be found here: http://picengrave.com/ (don't let the modest website fool you, this stuff can do amazing things). DotG and the Mach3 engrave plugin are two other options and instructions can be found on Dustans page in the gallery on buildyourcnc.com website.

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WHAT SOFTWARE CAN BE USED WITH THE BLACKTOOTH LASER CUTTER?

A cutting surface. I bought myself a aluminum 'egg crate' mesh from my local HVAC company. They are used a cover for fluorescent lights and work great for low impact cutting surface. They come in 4'x8' sheets and are easily cut to fit. The other side is if you can find a steel honeycomb cutting bed to fit. These can be quite costly or fairly affordable depending where you are looking. The benefit of a steel honeycomb is you can use high power magnets to hold material down.

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WHAT CAN USE BELOW MY WORKPIECE AS SUBSTRATE IN BLACKTOOTH LASER CUTTER?

Depth of Field. This is how far the focal point goes before re-expanding again. With a 2" lens, you have approximately 2-3mm of DOF. This means that you'll have 2-3mm of perfectly focused laser before it starts to re-expand again. If you have a 4" lens, you will have up to 7mm of DOF.

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WHAT IS D.O.F OR DEPTH OF FIELD FOR THE BLACKTOOTH LASER AND LENS?

Currently our greenBull can only accommodate a 40W laser tube due to the size and current mounts on the spindle/laser hybrid assembly!

However please contact 281-815-7701 for further assistance with the greenBull machine.

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I am interested in the GreenBull 4x8 CNC machine kit you have; I also wish to get the laser attachment but I was wondering if its possible to have the laser larger than a 40w, say in the 80-150w range?

Shipping crate size 121" X 36" X 92"

Weight 511 LBS

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WHAT ARE THE SHIPPING DIMENSIONS FOR VERTICAL LASER

The new Vertical Laser XL version 2 is available now. The price is the same as version 1, so you can simply go to that webpage and order it. The new version will automatically be sent.

https://buildyourcnc.com/item/cnc-machine-vertical-laser-xl

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When will your new Vertical Laser XL that uses the new linear rail be available?