Any of the following power supplies will be fine for powering the Mach3 USB controller:
https://www.buildyourcnc.com/item/24v

however, the limit switches do not need high current, so the following power supply is sufficient for the task of connecting limit switches:
https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?

If you are using a silicone tube with a 1/4” ID, it will fit the nipple of the 1.5kW spindle water connections measuring an OD of 0.31”. The silicone will stretch and you will need to use water or saliva to help the tube fit.

The tube ID being smaller than the nipple will help the seal prevent water from leaking.

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1.5KW water hose 1/4" ID - 3/8" OD does not fit in spindle fitting with ID 0.31"

The redLeaf CNC computer systems will have either Mach3 or LinuxCNC installed as per the customer's request. If the Mach3 license is purchased, the license file will also be installed on the redLeaf CNC computer system.

The Mach3 or LinuxCNC settings will be configured during the assembly of the system. We contact the customer to determine the drive (mechanics) and inertial (weight of gantry and other parts of the gantry) specifications in order to correctly configure the steps per inch, velocity and acceleration.

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I ordered a redLeaf with Mach3 installed. Do you guys configure any of the setting in mach3 or will I need to do that all myself?

If your motor spec call for 5.5 amps, it is best to set the driver for the setting that matches that spec, or the next lowest value. This will allow the motor to run within its designed characteristics.

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For a stepper motor that requires 5.5 amps, would you recommend setting the stepper driver to 5.43 or 6 amps? Better to go lower or higher?

Do you have an oscilloscope? You will be able to see the PWM signal and determine if the output is correct. Make sure that you are using the 10V from the VFD as the voltage reference for the 10V terminal on the Mach3 USB controller. The 10V terminal is an input, not an output on the Mach3 USB controller. The 10V is the top voltage signal level that the Mach3 USB controller uses for the PWM signals 100% duty cycle.

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[575] I have the wiring and programming and parameters set the same way that you do in the spindle speed control and outputs videos, I can start and stop the spindle with mach3 but can't seem to control the speed. Can you think of solutions?

Do you have any intention to upgrade to Mach4? If you will be staying with Mach3 for a while, then the Mach3 USB interface is fine. If you intend to change to Mach4, then I would go with the Pokeys57CNC interface.

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Hi Patrick right now I have a parallel port cnc machine that I built in 2013. I want to update my system to use a usb. Do you recommend changing my interface board to a Mach3 USB interface board or purchasing the UC 100 parallel port to USB adapter?

You can only use the planet-cnc interfaces with the PlanetCNC software. If you like the software and want to remain with that software, the hardware interfaces will need to be purchased from the planet-cnc folks.

I would recommend using the Pokeys57CNC interface which is compatible with Mach3 and Mach4. You can also consider the Mach3 USB interface if the Pokeys57CNc interface is out of your price range.

Pokeys57CNC product page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Mach3 USB product page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I have registered version of planetcnc software that I purchased with a Chinese controller I want to use 3 better drivers with a separate USB controller can you recommend a controller and how to link my existing software. Regards Lloyd from Australia

Depending if the spindle can work with this specific VFD, it might be possible. However we would not like to risk you working unit, with a possible match so we would like more details on your specific model and any information available on the spindle itself.

Response
The only info on the spindle is 2.2KW 400HZ 220V. Made by Zhong Hua Jiang.

Was originally on a Delta C200 vfd. That is 220 single phase.

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I PURCHASED A VFD AND SPINDLE FROM FRIEND, HIS SET UP IS 220. DON'T HAVE 220 IN MY SHOP. QUESTION CAN USE YOUR 110 WITH THIS SPINDLE??

We don't offer those drive pullies with a 3/4" bore at the moment. We can supply them if you are willing to wait. If so, what is the pulley pitch, how many teeth and the width of the belt.

Additional Information:
Meant to say pulleys, not pullies.

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Do you offer or can recommend a place where I can buy the Drive Pulley for NEMA 43 Stepper Motor (1586 oz-in 3/4" single shaft) 5.5 Amps?

Yes, that is not a problem at all. Give us a call.

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Can you custimize the 2'x4' CNC Machine Kit (blackToe v4.1) w/ 2.2kW Spindle into a 2'x3' Machine Kit?

Absolutely. You can have 1/2" collets used in 2.2kW spindles.

Here is a link for the ER-20 1/2"ID Collet:
https://www.buildyourcnc.com/item/spindle-collet-!5-er20-spindle-collet

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Can the 2.2 KW water cooled spindle be fitted with a 1/2" chuck/collet ?

All of our CNC machines can carve at that depth without a problem and do 3d carving. Our typical application is cutting sheet materials, but a good percentage of our customers cut 3D bas reliefs or even more complex 3D objects using reference points and jigs.

Most of our CNC machines have a Z travel of at least 6 inches for the smaller machines and 7 to 10 inches for our larger machines. The Fabricator Pro has a Z travel of 10 inches.

Depending on your application, you will need to consider the length of the end mill (more than the deepest depth of the 3D carving) and the stock that you will be using. If the stock plus the length of the end mill exceed the clearance with the Z axis raised to the top extent, then you will need to consider the way the table/bed of the machine is formed (maybe with a depression to take advantage of the greater need for clearance).

The greenBull has the capability of Z axis travel of up to 36 inches, but I would recommend, if milling wood, that the Z-axis not extend more than 12 inches to reduce deflection.

Additional Information:
Most of the CAM software on the market will have 3D profile machining operation capabilities. CAMBAM has a very nice 3D prpfiling feature. The Vectric line of software can definitely handle this as well.

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All of the pics and videos show your cncs cutting sheet materials, I'm interested in carving 3d images in plastic and hardwood slabs up to 2" thick. What machine and software would you recommend?

The Mach3 USB board will fit in the redLeaf, but you may need to modify the Plexiglas top for proper mounting. However, the redLeaf has the proper parallel GPIO on the motherboard for use with the Parallel breakout board. If you have a laser on the machine you are using, then I would urge you to maintain the parallel breakout board as the Mach3 USB board will not work correctly using the Z-direction pin and you will need to determine how to use the output pins onthe USB board to ensure proper laser functionality.

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Will Mach3 USB Interface board fit in my redleaf, in lieu of the breakout board that came with it?

It is likely that if your Spindle's collet is ER11 specification than other size ER11 collets will work with your spindle.

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I bought a 1.5kw spindle that came with the ER11 6mm collet. I found collets for 1/4" and 1/2" but will these work with my existing nut? I see there is a nut for sale but it says its just for Bosh and Porter Cable etc.

Yes, you can control the speed of the 2.2 kW spindle, and the other spindles we sell, through Mach3 software. It requires making some changes to the settings in Mach3 and in your inverter. It also requires an additional part, which is called a USB to Serial Converter, found on our site here:

https://www.buildyourcnc.com/item/Interfaces-newbiehack-Interfaces-TTL232R-USB-UART-Serial

I have some additional instructions, that I will send upon request, by email. I will also be adding a complete tutorial and video, to the website, on how to do this soon.

Additional Information:
20

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Can you control the spped of the 2.2 KW spindle using the breakout board and Mach3 soft ware?

This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

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I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

Additional Information:
Thanks for the information. Can you let me know the model of the VFD that you have?

Additional Information:
VFD Model # YL600-2S-2K20

Additional Information:
Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

Additional Information:
Does your VFD have a VI terminal?

Additional Information:
No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
AI2-GND-AO1-DI6-DI4-DI2-FM-24V

Additional Information:
Do you have a PD070 parameter?

PD070 is the main Analog Input parameter.

The options for that parameter is:
0: 0-10V
1: 0-5V
2: 0-20mA
3: 4-20mA
4: 0-10V (4-20mA Stacked)
5: XIA
6: (VI+XIA)/2
7: (3VA+XIA)/4
8: (XIA_XIB)/2
9: Max (XIA, XIB)
10: Min (XIA, XIB)


Additional Information:
There is a PD-00 thru PD-09. PD-07 is currently set to 0.

Additional Information:
It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

Additional Information:
For that VFD, the parameters are P0. The 0 may look like a D on the display.

The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

P0-01: First Motor Control Mode
- 0: Sensorless Vector Control
- 1: Flux Vector Control (FVC)
- [2]: V/F Control

P0-02: Options of Command Source
- 0: Operation Panel Command Channel (LED will be off)
- [1]: Terminal Command Channel (LED will be on)
- 2: Communication Command Channel (LED will flicker)

P0-03: Options of Principle Frequency Source X
- 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
- 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID (Proportional Integral Derivative Control)
- 9: Communication Given

P0-11: Upper Limit Frequency Source
- 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given

P0-27: Command Source Bundle with Frequency Sources
Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
- 0: No Bundling
- 1: Digital Setting Frequency
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID
- 9: Communication Given
Double Digit: Options of Terminal Command Bundle with Frequency Sources
Hundred Place: Options of Communication Command Bundle with Frequency Sources
Kilobit: Options of Automatic Operation Bundle with Frequency Sources

P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
- 0: Function Code P2-10 Setting
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given
- 6: MIN (Al1, Al2)
- 7: MAX (Al1, Al2)
- Maximum range for options 1-7, accords with P2-10

If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

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I'VE BUFFERED A PWM SIGNAL TO 0-10V ANALOG AND I WOULD LIKE USE THAT RUN YOUR 110V 2.2KW SPINDLE VFD. COULD YOU PLEASE DETAIL THE CORRECT WIRING VFD SETTINGS GET WORKING?

If the turns per inch on a lead screw is different, then the nut on the lead screw will move at a different velocity.

Additional Information:
Let me explain in more detail.

Let's say you have two lead screws:

- 1/2" 5 starts at 10 TPI = 2 turns per inch. (5 starts / 10 TPI = 1/2 inches per turn or 10 TPI / 5 Starts = 2 turns per inch.)

- 3/8" 2 starts at 10 TPI = 5 turns per inch. (2 starts / 10 TPI = 1/5 inches per turn or 10 TPI / 2 starts = 5 turns per inch.)


So, if two stepper motors (one connected to the 1/2" lead screw and the other connected to the 3/8" lead screw) turned 10 revolutions in 2 seconds, the 1/2" lead nut would travel 5 inches and the 3/8" lead nut would travel 2 inches at the 2 second mark.

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Will the 1/2" 5 start lead screw and the 3/8" 5 start will it all work together in unison

If the turns per inch on a lead screw is different, then the nut on the lead screw will move at a different velocity.

Additional Information:
Let me explain in more detail.

Let's say you have two lead screws:

- 1/2" 5 starts at 10 TPI = 2 turns per inch. (5 starts / 10 TPI = 1/2 inches per turn or 10 TPI / 5 Starts = 2 turns per inch.)

- 3/8" 2 starts at 10 TPI = 5 turns per inch. (2 starts / 10 TPI = 1/5 inches per turn or 10 TPI / 2 starts = 5 turns per inch.)


So, if two stepper motors (one connected to the 1/2" lead screw and the other connected to the 3/8" lead screw) turned 10 revolutions in 2 seconds, the 1/2" lead nut would travel 5 inches and the 3/8" lead nut would travel 2 inches at the 2 second mark.

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Will the 1/2" 5 start lead screw and the 3/8" 5 start will it all work together in unison

You can use our shopping cart to determine the shipping. Add the machine and the parts you want to purchase, enter your shipping address and click on the Calculate Shipping Button to get a price for shipping. The shipping charges are determined directly from the carriers at the time of pressing that button.

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how much will it cost to post the greenbull 6X to New Zealand? my post code is 0930 if that is needed. Thanks!