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Question #: 13865

Question: My CNC router stopped in the middle of a job with mach3.

Current Solution

Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
(Make sure spindle/router is running before hand!)

Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

Additional Information:


Additional Information:
My typical go to solution is:

- Note the current g-code line where the machine stopped.
- If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
- Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
- Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
- Click on the "Run from Here" button.
- Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

Additional Information:
My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

Additional Information:
If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

Additional Information:
Additional Information:
If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
What else could be going on?

Respond:

Other Possible Solutions to this Question

  • USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

    Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
    (Make sure spindle/router is running before hand!)

    Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

    If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

    Additional Information:


    Additional Information:
    My typical go to solution is:

    - Note the current g-code line where the machine stopped.
    - If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
    - Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
    - Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
    - Click on the "Run from Here" button.
    - Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

    Additional Information:
    My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

    Additional Information:
    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

    Additional Information:
    Additional Information:
    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
    What else could be going on?

    Click the link to add information to this solution:
    USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

  • I would like to use Mach3 instead of the software for my CNC router. Can you fix the electronics for me?

    Yes, you can send your electronics to us for repair, or retrofit to work with either Mach3, Mach4 or LinuxCNC. You can send us an email at customerService@buildyourcnc.com to set up your appointment.

    Some of the types of CNC electronics we will consider.

    - We will work on electronics from other manufacturers as long as you are ok with the Mach3, Mach4 or LinuxCNC control software for your CNC machine or CNC router.

    - We will repair or retrofit used CNC electronics.

    - Some customers find that electronics are overwhelming to put together so we will finish these electronics wiring and assembly for you.

    The cost for these includes labor cost for the time it takes to finish the CNC electronics repair or retrofit and for any parts that need to be replaced or added.

    Here is an example of CNC electronics that we worked on for a customer:



    This is the type of response that you can expect to receive after the CNC electronics are repaired or retrofitted to work under Mach3, Mach4 or LinuxCNC. You can see the entire work, which also shows the time involved. We also show what we were able to accomplish at the beginning of the video.

    Click the link to add information to this solution:
    I would like to use Mach3 instead of the software for my CNC router. Can you fix the electronics for me?

  • Mach3 status showed PWM Bumped to Minimum Setting. The CNC machine stopped

    If mach3 displays a message in the status line with "PWM Bumped to Minimum Setting" and the CNC router or CNC machine stopped in the middle of the milling, you will need to do the following:

    - Note the current g-code line where the machine stopped.
    - Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
    - Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
    - Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
    - Click on the "Run from Here" button.
    - Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

    Click the link to add information to this solution:
    Mach3 status showed PWM Bumped to Minimum Setting. The CNC machine stopped

  • Hi, I am thinking of making a CNC router that I can use in woodworking. I am very happy if you can help me with the necessary parts for this

    Ok, sure. Let's get the discussion started. Please respond with your questions on this FAQ

    Click the link to add information to this solution:
    Hi, I am thinking of making a CNC router that I can use in woodworking. I am very happy if you can help me with the necessary parts for this

  • Can I use your USB interface board and Mach3 on my 3 axis CNC router?

    Planet-CNC is the control software. If you decide to use the USB controller, you will need to use the planet-CNC software as the control software. You will be able to use any of the CAM software applications with the planet-CNC control software.

    Click the link to add information to this solution:
    Can I use your USB interface board and Mach3 on my 3 axis CNC router?

  • Is the USB hub ready for use with Mach3 at this time, or just Planet CNC?
  • what does the plans, hardware, electronics and mechanical option consists of for a CNC router?

    The plans/hardware/electronics/mechanical includes everything but the wood structural components that can be cut by the customer. This plans/hardware option includes all of the electronics, like motors, drivers, controller, and all of the cables and wires to connect all of the electronics together. The mechanical components include shafts, couplings, linear rails, bearing blocks, sprockets, lead screws, etc. The hardware consists of all of the screws nuts, insert nuts, cross dowels, etc, to assemble all of the structural, mechanical, and electronics together.

    Click the link to add information to this solution:
    what does the plans, hardware, electronics and mechanical option consists of for a CNC router?

  • In a Windows configuration, Using the USB breakout board, is the Planet-CNC software used in conjunction with Mach3 or in place of it?

    Mach3 is not compatible with the USB breakout board, so you need Planet CNC in its place.

    Additional Information:

    I am confused by this same issue. I am using the Mach3 USB interface board with Mach3 and it works fine. In fact a video of it is on this very website. (link below)

    Is the Mach3 USB interface board the same thing as Planet-CNC USB board?
    It has been stated on this FAQ that it cannot be used with Mach3 and can only be used with Planet CNC USB software.

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    Click the link to add information to this solution:
    In a Windows configuration, Using the USB breakout board, is the Planet-CNC software used in conjunction with Mach3 or in place of it?

  • I build a 3 axis router CNC the gantry is heavy in aluminium plate, witch plug n'play kit you suggest me 1 or two motor on the longest axis this will be drive with chain?

    What is the weight of the gantry, number of teeth on the drive sprocket and tooth pitch?

    Click the link to add information to this solution:
    I build a 3 axis router CNC the gantry is heavy in aluminium plate, witch plug n'play kit you suggest me 1 or two motor on the longest axis this will be drive with chain?

  • I bought a CNC router used and I need help retrofitting the electronics.

    Yes, you can send your electronics to us for repair, or retrofit to work with either Mach3, Mach4 or LinuxCNC. You can send us an email at customerService@buildyourcnc.com to set up your appointment.

    Some of the types of CNC electronics we will consider.

    - We will work on electronics from other manufacturers as long as you are ok with the Mach3, Mach4 or LinuxCNC control software for your CNC machine or CNC router.

    - We will repair or retrofit used CNC electronics.

    - Some customers find that electronics are overwhelming to put together so we will finish these electronics wiring and assembly for you.

    The cost for these includes labor cost for the time it takes to finish the CNC electronics repair or retrofit and for any parts that need to be replaced or added.

    Here is an example of CNC electronics that we worked on for a customer:



    This is the type of response that you can expect to receive after the CNC electronics are repaired or retrofitted to work under Mach3, Mach4 or LinuxCNC. You can see the entire work, which also shows the time involved. We also show what we were able to accomplish at the beginning of the video.

    Click the link to add information to this solution:
    I bought a CNC router used and I need help retrofitting the electronics.

  • Are plans available for the blackfoot cnc router table

    The available options for the blackFoot, is only structural components with hardware, and structure components/hardware with electronic components.
    However we currently do not have any plans available for public use/distribution.

    Click the link to add information to this solution:
    Are plans available for the blackfoot cnc router table

  • Can the Planet CNC USB controller be used with a laser engraver/cutter? Can the build your own CNC based on the Planet CNC USB controller accept a Laser head instead of a router?

    The PlanetCNC USB software, like most machine control software, can be used to control a laser engraver/cutter. The typical modification is to use the Z axis down signal to fire the laser, analogous to an endmill cutting into the workpiece from an initial position above it.

    For the second question, it is important to note that BYCNC machines are not based on PlanetCNC software, or any other particular machine control system. The machines themselves will accept standard signals from a wide variety of machine control systems, not just PlanetCNC or Mach3. This allows maximum flexibility for the customer to choose their own preferred software for this part of the toolchain.

    That said, our machines will accept a laser head either in lieu of or in addition to a spindle. Here is an example of a combination spindle/laser mount for our greenBull machine: https://buildyourcnc.com/item/cnc-machine-laser-spindle-combo-head. We have all the parts you would need to add laser functionality to your machine here: https://buildyourcnc.com/LaserComponents.aspx, if you feel comfortable assembling your own package. Also, feel free to contact our sales department for a quote if you need a custom assembly.

    Click the link to add information to this solution:
    Can the Planet CNC USB controller be used with a laser engraver/cutter? Can the build your own CNC based on the Planet CNC USB controller accept a Laser head instead of a router?

  • IS THE MACH3 SOFTWARE COMPATIBLE WITH 3 AXIS MOTION CONTROL COMBO KITS? PLANET CNC MENTIONED AS BEING COMPATIBLE.

    Mach 3 is compatible with our electronic combo's that include the Parallel Breakout Board.
    Planet-CNC is compatible with our electronic combo's that included our USB Breakout Board.

    The parallel breakout board is compatible to a wide variety of software control packages. The USB interface board that we sell can only be used with the Planet-cnc control software.

    If you are concerned with your computer (desktop) not having a parallel port, one can be purchased and inserted into a PCI slot on the motherboard. Some motherboard also come with a parallel port header (connector) on the motherboard and a simple cable can be connected to this connector to get that functionality on the computer. The former solution of getting a parallel port adapter card to plug into the motherboard is probable the easiest and least expensive option.

    Additional Information:


    Additional Information:
    Is the mach 3 software compatible with kollmorgen s200 servo motors and controllers?

    Click the link to add information to this solution:
    IS THE MACH3 SOFTWARE COMPATIBLE WITH 3 AXIS MOTION CONTROL COMBO KITS? PLANET CNC MENTIONED AS BEING COMPATIBLE.

  • WILL THE USB BREAKOUT BOARD WORK WITH MACH3?

    Sure, the USB interface has a place for 4 axes of limit switches.

    Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

    A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

    Let me know if this information was helpful (or not) by adding information to this question. Thanks.

    User response:
    Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
    Thank you.

    buildyourcnc response:
    On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

    Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

    In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

    There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

    Click the link to add information to this solution:
    WILL THE USB BREAKOUT BOARD WORK WITH MACH3?

  • Helo. I'm using Meshcam to generate the toolpaths. What type of files should I "save as" for the greenbull CNC using Mach3 with the UC100 USB to Parallel?

    The file type to save for use with Mach3 is .tap or .nc. Make sure that you specify Mach3 as the post processor in Meshcam.

    Click the link to add information to this solution:
    Helo. I'm using Meshcam to generate the toolpaths. What type of files should I "save as" for the greenbull CNC using Mach3 with the UC100 USB to Parallel?

  • Hi Do you know if your Mach3 interface board works with any of other of the current CAM programs such as MACH4?

    The Mach3 USB controller only works with Mach3. We have a controller that works with Mach3 and Mach4 called pokeys57CNC controller.
    Here is a link to that controller:
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

    Click the link to add information to this solution:
    Hi Do you know if your Mach3 interface board works with any of other of the current CAM programs such as MACH4?

  • Hi Do you know if your Mach3 interface board works with any of other of the current CAM programs such as MACH4?

    The Mach3 USB controller only works with Mach3. We have a controller that works with Mach3 and Mach4 called pokeys57CNC controller.
    Here is a link to that controller:
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

    Click the link to add information to this solution:
    Hi Do you know if your Mach3 interface board works with any of other of the current CAM programs such as MACH4?

  • HAVE 3D PRINTER THAT WANT TO MAKE CNC ROUTER ,IS THERE ANY GUIDES SHOW ME THE WAY

    What 3d printer do you have?

    Additional Information:
    whiteant

    Click the link to add information to this solution:
    HAVE 3D PRINTER THAT WANT TO MAKE CNC ROUTER ,IS THERE ANY GUIDES SHOW ME THE WAY

  • So does it come with. A control box and router
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