Connect the XD to the Dir, XP to the Step, and the 5V on the Mach3 USB controller to the +5V.

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[575] I have motor control boards that have 4 pin input ( Step, Dir, EN, +5V) how do I connect this USB board?

You can connect the 5V from the Mach3 USB controller to the 5V terminal on the driver, the XP to the Step terminal on the driver and the XD to the Dir terminal on the driver.

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[575] I have motor control boards that have 4 pin input ( Step, Dir, EN, +5V) how do I connect this USB board?

Yes, the Mach3 USB controller can work with the Gecko G540 drives.

Here are the connections you will need from the Mach3 USB controller to the G540:
XP terminal to Pin 2 of the DB25 LPT connector
XD terminal to Pin 3 of the DB25 LPT connector
YP terminal to Pin 4 of the DB25 LPT connector
YD terminal to Pin 5 of the DB25 LPT connector
ZP terminal to Pin 6 of the DB25 LPT connector
ZD terminal to Pin 7 of the DB25 LPT connector
Any pins from 18 through 25 can be connected to the GND terminals next to the XP terminal.

Pins 10 through 13 can be connected to IN1, IN2, IN3, and IN4.

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[575] Can this card work with a gecko g540?

It is never too early to begin planning for the coming fall's influenza vaccination program. The most important thing you can do initially is to place your order for vaccine from your usual source. Some manufacturers often stop taking pre-orders in mid-May. Be sure to include vaccine for pediatric patients needing two doses and also for your facility's healthcare workers as part of your overall campaign.

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WE ARE ALWAYS CONCERNED THAT THERE WON'T BE ENOUGH VACCINE TO VACCINATE OUR PATIENTS IN THE FALL. WHAT CAN DO ASSURED WE'VE DONE ALL POSSIBLY AVOID THIS TYPE OF SITUATION?

I do not recommend using the Mach3 USB controller to be used with a torch height controller. There are only 4 inputs on the Mach3 USB controller. We have tried to interface a Proma THC to this board without success; however, we did not exhaust all possibilities.

I would recommend the Pokeys57CNC controller to connect the Proma THC as I have interfaced these two before and they work well together.
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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[575] Hello. Does this USB interface board thc? I have the proma 150.

Yes, the Mach3 USB controller will work with the latest Windows version and in 64-bit mode. The 32-bit mode is only relevant for using the parallel port driver if you are using a parallel port breakout board. Since this controller is connected via a USB cable, the 64-bit state will work fine.

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mach3 not showing in device manager

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[575] I have a 64 bit Windows 11 laptop. Will this interface board work with this? If not is there an option you can suggest.

In theory, utilizing a 5V reference in the 10V terminal of the Mach3 USB controller should yield functional results, although I haven't personally tested this configuration. If you possess an oscilloscope, you can monitor the PWM signal to verify whether the AVI output achieves a peak 5V PWM square wave.

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[575] Can it make the spidle control PWM to a VFD witch 5 V input

You should not have a problem with using this controller and having more than 500 lines of GCode. The 500-lines limitation is specific to licensing. Make sure that the Mach3 that you are using does not show "Demo" at the top of the screen. You can also confirm this in the help->about. If you are using a license that was purchased through this website, or from Machsupport.com, you should be fine.

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i have a licence but mach 3 not work above the 500 lines

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[575] Although i have licensed mach, when i use that particular board it seems to run only 500 lines of code, how can i fix that? i

Yes, the RNRMotion.dll file must be used and put in the plugins folder under the Mach3 folder.

The XML file that I link on the Mach3 USB controller page is the file you should start with. This file will have the necessary configuration that links the Mach3 USB controller to the Mach3 control software. You can then make whatever changes you need to this configuration to tailor it to your machine.

Do you see a quick flashing red led on the board when you press the arrow keys?

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[575] Do I have to use the motion driver and configuration file to use this card? The x,y,a shows that it's moving on display, but the motors aren't moving.

Are you able to install a newer version of Mach3? If you are worried that your configuration will be lost, you can save the configuration by copying all of the XML files from the Mach folder. The XML files contain all of the settings that you applied in Mach3. Just in case the XML files are not compatible with the new version, make sure not to erase the current Mach3 that you have on the machine.

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[575] Hi, I have an old version of MACH3 V1.84 - Can someone tell me where to place the USB motion drive as there is no plugin folder in this version.

Yes, you can use the video tutorial on the website. Here is a link: http://www.buildyourcnc.com/CNCElectronicsandWiring.aspx

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ARE THERE STILL VIDEOS THAT CAN WATCH AS PUT THIS TOGETHER, I'LL BUY THEM IF HAVE TO, VERY FUSTURATED WITH ELECTROCTICS AND WIRING PART.

Yes, this CNC controller can be used with closed-loop stepper drivers and motors. The loop for control and feedback is between the driver and the motor. The closed-loop driver receives step and direction signals, which this controller will output which furnishes the driver with the necessary signals to move the motor. Additionally, the closed-loop driver can output a fault signal to this controller through the controller's input terminals in case the motor should encounter a situation that prevents the motor from moving so the CNC can shut down.

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[575] Hi, Can I use this board with a closed loop stepper?

We do have a relay board that words like a standard relay.

Here is the URL of the relay board that we offer:

https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

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I HAVE YOUR MACH3 USB BOB, DO YOU GUYS SELL A TORCH CONTROL RELAY CAN WIRE UP TO TURN MY PLASMA ON AND OFF HOW WOULD WIFE THAT TOO THIS BOB?

Yes, you can use a corner plate very easily. You will want to make a corner plate that has three independent plates that do not conduct with each other. Each of these plates will be connected to a different input (i.e. IN1 for X, IN2 for Y and IN3 for Z). The end mill or tool that is inserted into the spindle will connect to V- of the 24V power supply, or the DCM on the controller, which is connected to the 24V V-. Then, you can use the ref all home button on the program run screen of Mach3.

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[575] Is there a way to use an X,Y plate that will only be responsible for corner finding?

You can use this board to have two motors/drivers on a single axis.

You have two solutions for this:

Wire the YP and TD to two drivers so they are receiving the same pulses and direction signals from the controller (if you need the motors to turn in opposite directions, just swap the A and B coils where the motor connects to the driver for one of the drivers/motors). This will free up an axis on the board.

Use the Mach3 slaave axis option where you resolve the two motors on a single axis by software. This will require you to use the extra axis on the board.

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[575] Can this board drive two (2) Y-motors? Design uses 1 X, 2 Y, and 1 Z motor. The schematic has X, Y, Z

You can use two MGPs (bare MPGs) to provide independent axis control. The handwheel input on this controller contains discrete inputs for the X, Y, Z, and A axes. These inputs can receive a pulse to move their axis. For instance, you can connect an MPG to the X-axis pin and the wheel will move the X-axis only.

Of course, if you have a traditional pendant, you can move any axis independently from only a single wheel with a switch that selects the axis you wish to move.

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[575] can we use two MPG for two axis independant axis movement

The Mach3 USB Interface Board is designed to handle an output current of 50mA. These outputs are generally not suitable for heavy loads like Spindle Governor Relays (SGRs)​​. Given that your SGR pulls 2.6 Amps, it exceeds the capacity of the Mach3 USB Interface Board's output. Therefore, directly switching the SGR using the Mach3 USB Interface Board is not advisable. Instead, using your existing C36 rev1.1 board as an intermediary would be the recommended approach. This board can handle higher currents and will act as a buffer, protecting the Mach3 USB Interface Board from being overwhelmed by the higher current demand of your SGR.

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[575] How many Amps can the output handle? My SGR pulls 2.6 Amps so I need to know if the output can handle that much.

These machines are inherently dangerous. Before the machine moves, the machine should be clear of any person by a dimension of at the distance of a persons reach plus a few more feet. This is the policies we institute in our shop and what is recommend to all of our customers. Treat these machines as you would treat any major power tool in the shop.

With that said, you can certainly add some protective parts, but still keep folks away even with those installed. I would use the gantry side to do all of the mounting of the protective parts. Consider using sheet metal that you can bend and make a simple installation right on the gantry side.

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THE CNC MACHINE IS UNSAFE WITH EXPOSED SPROCKETS THAT CAN DAMAGE FINGERS AND HAVE CLOTHING CAUGHT IN IT.

Yes, you can use 12VDC for the MAch3 USB controller at the 24V and DCM terminals. I have not tested using 12VDC in conjunction with the ACM and AVI terminals (PWM output) to control the spindle speed. PWM typically requires a reference voltage (from the VFD) and it's own voltage to produce the PWM signal. I am not sure if 12VDC is sufficient for the PWM. I have tested the inputs with 12VDC and they work fine.

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[575] does the 24VDC input actually need 24 VDC if only using the input for homing switches? Can you use 12 VDC? and would it be damaged with a higher voltage than 24 VDC?