I have a single axis motion for my table saw fence. Motor, limit switches and e-stop work fine. I now need to add an air solenoid relay but I cannot get the outputs to work. I have 24v supply connected and tried using the Spindle output on pin 1. But using a multimeter, there is no voltage on the Output 1 terminal.

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Question #: 15169

Question: I have a single axis motion for my table saw fence. Motor, limit switches and e-stop work fine. I now need to add an air solenoid relay but I cannot get the outputs to work. I have 24v supply connected and tried using the Spindle output on pin 1. But using a multimeter, there is no voltage on the Output 1 terminal.

Current Solution

Make sure that the port setting for that output is set to port 3. To do this in Mach3, click config -> Ports & Pins -> click the outputs tab and in the list of outputs, select the output you want to use and set the port to 3.

Respond:

Other Possible Solutions to this Question

[575] I have two limit switches for X, Y and Z axes connected to only one input terminal. As usual, I also want to use them as home switches. But after the first axis touches its home switch, I get an emergency stop because of "activating a limit switch". Mach 3 normally knows when to use a limit switch for homing. Which detail in the depths of Mach 3 did I forget?
Each home switch needs to be on a separate input on the Mach3 USB controller. For instance, the x-home on IN1, Y-home on IN2, and Z-home on IN3. You can still wire the other switches on the same input, for instance, the IN can contain the X-home and X++ limit. The X, Y, and Z homes can still serve as the limit --.

Additional Information:
So I need 3 of 4 INs only for the home switches??? The remaining one for ++? What about E-Stop and Probe?

Additional Information:
Please have a look at the wiring diagram you show below. There are all limit switches at IN2 and all home switches at IN3. Makes sense to me.
Click the link to add information to this solution:
[575] I have two limit switches for X, Y and Z axes connected to only one input terminal. As usual, I also want to use them as home switches. But after the first axis touches its home switch, I get an emergency stop because of "activating a limit switch". Mach 3 normally knows when to use a limit switch for homing. Which detail in the depths of Mach 3 did I forget?
I bought a gantry mounted spindle water cooler kit. I cut off the plug terminal on the end. There are three wires and it is labeled as a 12 V DC motor. How do I wire it to the power supply? No combination of connections seems to work. the fan runs fine. it
The 12V power supply has 3 terminals for AC in: N, L and earth ground. The output of the 12V power supply has 2 DC + and - terminals. Cut the connectors off of the ends of the fan and pump wires. Strip the red and black wires of both units. The fan will connect to the 12V power supply red to the + and black to the -. The pump will connect in the same way, but the white is not connected.

If you have a pump that has a grey and black wire on the large connector, the grey is the 12VDC V+ wire and the black wire goes to the V-. The extra wire does not need to be connected.
Click the link to add information to this solution:
I bought a gantry mounted spindle water cooler kit. I cut off the plug terminal on the end. There are three wires and it is labeled as a 12 V DC motor. How do I wire it to the power supply? No combination of connections seems to work. the fan runs fine. it
I bought a gantry mounted spindle water cooler kit. I cut off the plug terminal on the end. There are three wires and it is labeled as a 12 V DC motor. How do I wire it to the power supply? No combination of connections seems to work. the fan runs fine. it
The 12V power supply has 3 terminals for AC in: N, L and earth ground. The output of the 12V power supply has 2 DC + and - terminals. Cut the connectors off of the ends of the fan and pump wires. Strip the red and black wires of both units. The fan will connect to the 12V power supply red to the + and black to the -. The pump will connect in the same way, but the white is not connected.

If you have a pump that has a grey and black wire on the large connector, the grey is the 12VDC V+ wire and the black wire goes to the V-. The extra wire does not need to be connected.
Click the link to add information to this solution:
I bought a gantry mounted spindle water cooler kit. I cut off the plug terminal on the end. There are three wires and it is labeled as a 12 V DC motor. How do I wire it to the power supply? No combination of connections seems to work. the fan runs fine. it
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
Click the link to add information to this solution:
Hi I am trying to activate Mach3 USB Controller Output Terminals to activate a plasma from a output relay. I have looked at the video and applied 24VDC to 24v and dcm and measured from 24v and out1 and get no voltage when activating torch on mach3. The output 1 or 2 does not work.
Having trouble getting outputs to work. I have followed the video and searching qusrions see that Port 3 has to be enabled and have checked tha. tI have the 24v PS connected to 24V and DCM on the board. Ive enabled the outputs under the spindle configuration.
Are you using this output with a relay, or without a relay?

Additional Information:
With a relay. Seems to be only Output 1- relay works fine on 2,3 or 4
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Having trouble getting outputs to work. I have followed the video and searching qusrions see that Port 3 has to be enabled and have checked tha. tI have the 24v PS connected to 24V and DCM on the board. Ive enabled the outputs under the spindle configuration.
I am using 5 limit switches on my 3 axis machine. I am using the usb controller for planet cnc. I would like to know where all the wires related to the limit switches get connected? A diagram would be helpful.
The diagram for wiring the USB interface board is located here: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout#prettyPhoto/2/

Under the board illustration, there are three smaller diagrams of limit switch wiring. On each, there are two connections, the GND and the pin which are labeled at the ends of the circuit on the diagrams. The pin side would go to the axis label ++ or -- terminal (i.e. X++, or X--). The other end, labeled GND would connect to any ground terminal on the board.
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I am using 5 limit switches on my 3 axis machine. I am using the usb controller for planet cnc. I would like to know where all the wires related to the limit switches get connected? A diagram would be helpful.
Additional to Question 3444: Additional Information: To Clarify: I need to set up 3 home switches which can double for limits (that's 3 pins.). Another pin for a probe. That's 4 pins used. Now I need to set up the other limit and E-stop switches. No pins left, how do I do that? Can a ground pin be doubled up on? Plus, I have a SuperPID. Another pin?
You can put all of your limit switches (including the E-stop which serves the same purpose as the limit switches) and home switches on a single pin. When homing, mach3 will move the axis it wants to home, hit the switch, pull away from the switch, then move the next axis and repeat the steps for the next two axes.

The probe is on the 2nd pin. The SuperPID is on the 3rd pin and now you have another pin remaining.

The GND terminal can be doubled up.
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Additional to Question 3444: Additional Information: To Clarify: I need to set up 3 home switches which can double for limits (that's 3 pins.). Another pin for a probe. That's 4 pins used. Now I need to set up the other limit and E-stop switches. No pins left, how do I do that? Can a ground pin be doubled up on? Plus, I have a SuperPID. Another pin?
I am converting from a Parallel Port to the Mach3 USB. My limit switches can accomodate up to 5VDC and I want to Drive a Relay from one of the outputs. Will my switches work and do I need a 24VDC Relay?
Yes, the best way to attach a relay to the output of the Mach3 USB board is to use an SSR (Solid State Relay) at the 24 Volt rating. This is the standard supply for this side of the Mach3 USB board.
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I am converting from a Parallel Port to the Mach3 USB. My limit switches can accomodate up to 5VDC and I want to Drive a Relay from one of the outputs. Will my switches work and do I need a 24VDC Relay?
I need your assistance... I have two items left to setup on my Pokey57CNC and Mach4, Home switches and Spindle Speed. I have watched the videos, but they are for Mach3 and the screens are different in Mach4. Can someone please explain the setup of these two items in Mach4?
Polabs prepared step by step user guide for PoKeys57CNC and Mach4 to try answering such questions. It is available in our downloads section: https://www.poscope.com/wp-content/uploads/downloads/Pokeys/LibrariesAndPlugins/Mach4 and PoKeys57CNC - step by step guide.pdf
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I need your assistance... I have two items left to setup on my Pokey57CNC and Mach4, Home switches and Spindle Speed. I have watched the videos, but they are for Mach3 and the screens are different in Mach4. Can someone please explain the setup of these two items in Mach4?
on the parallel breakout board I have, there are two 5v inputs on the limit swith side and no ground label. https://www.dropbox.com/s/hxeojviveteqq2f/IMG_7947.jpeg?dl=0 I have used an external ground for now but I am getting random limit and e-stop triggers. please advise
That was one of our older models, which we did not have any specific ground pins on our board, they were not added and we currently updated our board to include them.

For the random triggers for the limits and e-stop, we recommend having these wired separate from any other wires (communication, power, etc), and we recommend shielded cable as well! These will be very sensitive to noise and any interference that might be present.

Our newer model Parallel BoB: https://buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay
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on the parallel breakout board I have, there are two 5v inputs on the limit swith side and no ground label. https://www.dropbox.com/s/hxeojviveteqq2f/IMG_7947.jpeg?dl=0 I have used an external ground for now but I am getting random limit and e-stop triggers. please advise
Limit switches for axis. The print shows that you can wire the limits either n.o. or n.c. so if this is correct I would need to tell the board in the software how to look at these limits, I'm either going to get an input or loose an input depend on how i wire it.
BYCNC Response:
This is correct. You will need to use a method appropriate for the software you are using. Also remember that NC switches are typically wired in series, while NO switches are normally wired in parallel.

User Response:
I am using the cnc planet software for your USB board. Are the limit configurations in this software?

BYCNC Response:
Yes, Planet CNC software is compatible with the use of limit switches. Configuration information will depend on your specific application. You can view Planet CNC's information here: http://www.planet-cnc.com/files/CNCUSBController.pdf
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Limit switches for axis. The print shows that you can wire the limits either n.o. or n.c. so if this is correct I would need to tell the board in the software how to look at these limits, I'm either going to get an input or loose an input depend on how i wire it.
Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!
That will depend on the controller that was installed in the redFly. If the controller is a pokeys57CNC controller, you can use Mach 4 with that system.

You can add a 4th axis and an ATC (Automatic Tool Changer) with the redFly system.
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Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!
i have a breakout usb controller iam using a spindle output to active a relay 5V but it didnt work.... whats the problem, what else i need to active that realy 5v 10A?
To control a spindle using the USB CNC interface, you will need a relay board that contains a transistor that can activate the relay with a power source with enough current that can activate the relay. This video explains all of the information you will need to develop this relay circuit:
&index=44&list=PLE72E4CFE73BD1DE1
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i have a breakout usb controller iam using a spindle output to active a relay 5V but it didnt work.... whats the problem, what else i need to active that realy 5v 10A?