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Question #: 15598

Question: [80mm aluminum alloy mount for 2.2kW Spindle] How is the spindle mounted? Is it mounted only using friction from the mount, when you have clamped it down?

Current Solution

Yes, a spindle is generally mounted in a clamp-style mount that is tightened around the body of the spindle causing a friction hold.

Respond:

Other Possible Solutions to this Question

  • THE GANTRY MOUNTED SPINDLE WATER COOLER PUMP THAT I PURCHASED DOES NOT OPERATE NO MATTER HOW CONNECT THREE WIRES TO TWO WIRE POWER SUPPLY.

    The 12V power supply has 3 terminals for AC in: N, L and earth ground. The output of the 12V power supply has 2 DC + and - terminals. Cut the connectors off of the ends of the fan and pump wires. Strip the red and black wires of both units. The fan will connect to the 12V power supply red to the + and black to the -. The pump will connect in the same way, but the white is not connected.

    If you have a pump that has a grey and black wire on the large connector, the grey is the 12VDC V+ wire and the black wire goes to the V-. The extra wire does not need to be connected.

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    THE GANTRY MOUNTED SPINDLE WATER COOLER PUMP THAT I PURCHASED DOES NOT OPERATE NO MATTER HOW CONNECT THREE WIRES TO TWO WIRE POWER SUPPLY.

  • I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

    VFD settings........
    1) To program the VFD, wire it up, plug it in. It takes several seconds to come to life.

    2) Push the PRGM button to enter programing mode.

    3 )Push the SET button. The display will read PD000.

    4) If you push the SET button again, it will display the present setting of PD000.

    5 )By pushing the up or down arrows, you can change the setting to whatever it needs to be. (This is just an example. PD000 needs no changes)

    6)Push the SET button again to lock in the setting of PD000 and advance to the next number, in this case, PD001.

    7) Push the SET button and it will display the present setting of PD001. Again, use the up and down arrows as necessary to set PD001, then push SET again to lock it in.

    Note: You can also scroll through the PD numbers with the up and down arrows.

    8) make all settings this way.

    9) by pushing the SET button you can scroll through the settings. First push of SET moves to the next number, second push displays it's setting, third push moves to the next PD number.

    Note- If you take too long, it will leave the programing mode on it's own. If it does, just push PRGM again to return to programing mode. Then press SET and continue what you were doing.

    10) Start with PD013. Set it to 1, which returns the settings to the factory settings.

    11) Then set PD005 to 400, PD004 to 400, and PD003 to 400 IN THAT ORDER.

    12) Then set the following: PD041=8, PD144=3000

    13) Set PD209=50

    That's it for the programing. You should get 24000RPM when you push RUN.

    Click the link to add information to this solution:
    I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

  • I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK

    Can you provide the model number of your VFD?

    Yes, I have the "YL600 - 2S - 2K20"

    It just came with a small booklet that is all in Chinese...

    Click the link to add information to this solution:
    I WIRED MY VFD (2.2KW VERSION) AND TRIED TEST RUNNING THE SPINDLE. CONFIGURED TO YOUR SPECS ON THIS WEBSITE, ONLY ISSUE IS WE GOT AN ERROR CODE. ERR 02, DO YOU KNOW WHAT IS? OR HAVE A LIST OF CODES? THANK

  • USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

    Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
    (Make sure spindle/router is running before hand!)

    Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

    If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

    Additional Information:


    Additional Information:
    My typical go to solution is:

    - Note the current g-code line where the machine stopped.
    - If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
    - Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
    - Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
    - Click on the "Run from Here" button.
    - Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

    Additional Information:
    My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

    Additional Information:
    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

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    If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
    What else could be going on?

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    41PBGevE

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    -1 OR 2+358-358-1=0+0+0+1 --

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    -1' OR 2+730-730-1=0+0+0+1 or 'Qb1SuH5C'='

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    -1" OR 2+161-161-1=0+0+0+1 --

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    -1 OR 2+69-69-1=0+0+0+1

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    if(now()=sysdate(),sleep(15),0)

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    0'XOR(if(now()=sysdate(),sleep(15),0))XOR'Z

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    0"XOR(if(now()=sysdate(),sleep(15),0))XOR"Z

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    (select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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    8dan23Sv')); waitfor delay '0:0:15' --

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    -5 OR 898=(SELECT 898 FROM PG_SLEEP(15))--

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    -5 OR 353=(SELECT 353 FROM PG_SLEEP(19))--

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    -5) OR 539=(SELECT 539 FROM PG_SLEEP(15))--

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    RDopsUKk')) OR 996=(SELECT 996 FROM PG_SLEEP(15))--

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    *DBMS_PIPE.RECEIVE_MESSAGE(CHR(99)||CHR(99)||CHR(99),15)

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    '||DBMS_PIPE.RECEIVE_MESSAGE(CHR(98)||CHR(98)||CHR(98),15)||'

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    USING MACH3, MY MACHINE STOPS IN THE MIDDLE OF A PROJECT. HOW CAN IT BE STARTED AGAIN FROM POINT STOPPED?

  • I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

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    I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

  • I PURCHASED A VFD AND SPINDLE FROM FRIEND, HIS SET UP IS 220. DON'T HAVE 220 IN MY SHOP. QUESTION CAN USE YOUR 110 WITH THIS SPINDLE??

    Depending if the spindle can work with this specific VFD, it might be possible. However we would not like to risk you working unit, with a possible match so we would like more details on your specific model and any information available on the spindle itself.

    Response
    The only info on the spindle is 2.2KW 400HZ 220V. Made by Zhong Hua Jiang.

    Was originally on a Delta C200 vfd. That is 220 single phase.

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    I PURCHASED A VFD AND SPINDLE FROM FRIEND, HIS SET UP IS 220. DON'T HAVE 220 IN MY SHOP. QUESTION CAN USE YOUR 110 WITH THIS SPINDLE??

  • I WOULD BE USING THIS MACHINE IN FIJI. MDF DELAMINATES OVER TIME HERE. HOW PROTECT THE FROM DELAMINATION?

    I WOULD CONSIDER USING A BOARD MADE OUT OF CLOTH AND RESIN AND IS USED IN ELECTRICAL AREAS AS AN INSULATOR. IT IS USUALLY A DARK RED/BROWN IN COLOR AND COMES IN DIFFERENT SIZES. IT IS VERY STRONG AND HEAVY. I DO NOT RECALL THE NAME OF IT, BUT POWER COMPANY LINEMEN HAVE ACCESS TO IT AS IT IS USED IN HIGH VOLTAGE AREAS.

    Response:
    I FOUND A LINK FOR YOU TO SEE WHAT I AM DESCRIBING. HERE IS THE LINK.. www.electricalinsulationmaterial.com

    Response:
    Currently our machines are made out of MDO (Medium Density Overlay) plywood, and are used in the construction industry for cement forming. They come lightly coated for moisture protection. Some possibilities for protecting the machine could be:
    Painting the structural parts with a oil based paint
    Coating the structural parts with a protectant sealant (polyurethane)

    Please try to avoid getting any coating or paints on the steel components.

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    Additional Information:

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    I WOULD BE USING THIS MACHINE IN FIJI. MDF DELAMINATES OVER TIME HERE. HOW PROTECT THE FROM DELAMINATION?

  • IF YOU HAVE CIRCUIT (OR PICTURE) OF HOW THIS RELAY IS CONNECTED TO THE ROUTER
  • HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

    Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

    VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

    Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

    UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

    Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

    Click the link to add information to this solution:
    HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

  • MOTOR GOING TWO DIRECTION WHEN JUST PUSH UP. IT WILL GO DOWN AND THEN GOES AGAIN UP WITH THE SAME BUTTON.

    Try slowing your feedrate down and increasing spindle RPMs. End-mills will leave a poor finish if you go too fast. Make sure your cutting depth isn't too much. Maybe the endmill or cutter is blunt? Could it be the feed direction of the cutter? Some materials need to be fed in a certain direction.

    Click the link to add information to this solution:
    MOTOR GOING TWO DIRECTION WHEN JUST PUSH UP. IT WILL GO DOWN AND THEN GOES AGAIN UP WITH THE SAME BUTTON.

  • HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE

    The motor that is attached to the 4th axis is wired as follows:

    The motor should have red, green yellow and blue wires coming form the motor. The red and green are paired as one coil and the yellow and blue is paired as the other coil. You can wire the motor to a 3.0 amp driver with red to A+, green to A-, Yellow to B+ and Blue to B-

    Click the link to add information to this solution:
    HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE

  • HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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    Click the link to add information to this solution:
    HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

  • HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Additional Information:

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    HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

  • WHAT ARE THE SPINDLE INVERTERS (VFD) INPUT AC CONNECTIONS FROM WALL OUTLET?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

    Additional Information:

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    WHAT ARE THE SPINDLE INVERTERS (VFD) INPUT AC CONNECTIONS FROM WALL OUTLET?

  • HOW DO YOU HOOK UP THE VFD TO SPINDLE?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

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    Click the link to add information to this solution:
    HOW DO YOU HOOK UP THE VFD TO SPINDLE?

  • HOW DO YOU SETUP THE SPINDLE INVERTER?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Additional Information:

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    HOW DO YOU SETUP THE SPINDLE INVERTER?

  • I HAVE A 2.2KW WATER COOLED SPINDLE WITH YL620-H VFD. THE VFD USES P#-## PROGRAM FORMAT. BELIEVE ALL CORRECT SETTINGS SETUP BUT WHEN TURN UNIT ON, IT SPINS AT ABOUT 200-300 RPM REGARDLESS OF WHAT FREQUENCY CHOOSE. DO YOU PARAMETERS IN THIS FORMAT FOR UNIT? THANK YOUR HELP. HUIBERT MEES

    You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

    For 200 RPM:
    Hz = 200/60 = 3.33 Hz

    For 300 RPM:
    Hz = 300/60 = 5 Hz

    Conversion to RPM:
    If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

    RPM = Hz × 60

    Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

    Click the link to add information to this solution:
    I HAVE A 2.2KW WATER COOLED SPINDLE WITH YL620-H VFD. THE VFD USES P#-## PROGRAM FORMAT. BELIEVE ALL CORRECT SETTINGS SETUP BUT WHEN TURN UNIT ON, IT SPINS AT ABOUT 200-300 RPM REGARDLESS OF WHAT FREQUENCY CHOOSE. DO YOU PARAMETERS IN THIS FORMAT FOR UNIT? THANK YOUR HELP. HUIBERT MEES

  • HOW CAN I DETERMINE THE DOSE EQUIVALENT (MREM/HR, MREM/WK, MREM/YR) USING RAW DATA FROM A TLD (THERMOLUMINESCENT DOSIMETER) THAT WAS PLACED IN AN OFFICE FOR 22 DAYS?

    Assumption 1: The "raw data" of 24 mrem on the TLD is the total dose received by the TLD during the 22 days that the TLD was deployed in your office. This means that (1) any TLD reader background signal has been properly subtracted, (2) the signal accumulating in the TLD during any transport or storage time between preparation (annealing) and deployment in your office has been properly subtracted and, (3) the signal accumulating in the TLD during any transport or storage time between removal from your office and processing (reading) has been properly subtracted.

    With this assumption, the total dose rate in your office is (24 mrem)/(22 days), or 1.091 mrem per day. The reference background is given as 63 mrem per year which is (63 days)/(365.25 days per year) or 0.172 mrem per day. Thus the average net dose rate to the TLD during the 22 days was (1.091-0.172) = 0.919 mrem per day.

    Assumption 2: The net dose rate of 0.919 mrem per day in your office is attributable to the accelerator or other regulated sources under the control of your institution.

    Assumption 3: The office occupancy factor of 1/4 attributed in your question to NCRP Report 49 was misread from Table 4. The correct occupancy factor given in NCRP 49 for offices is 1.

    Assumption 4: You take 20 business days per year off for vacation and holidays. You work in your office for the remaining 240 days per year.

    Assumption 5: All of the accelerator shots occur while you are in your office.

    Assumption 6: The average net dose rate of 0.919 mrem per day determined during the 22 days of measurement continues for a year.

    Based on the data that you provided and my assumptions, your annual dose received in your office from the accelerator or other regulated sources at your institution is predicted to be (0.919 mrem per day) x (240 work days per year) = 220 mrem.

    Tom Gesell, PhD

    Click the link to add information to this solution:
    HOW CAN I DETERMINE THE DOSE EQUIVALENT (MREM/HR, MREM/WK, MREM/YR) USING RAW DATA FROM A TLD (THERMOLUMINESCENT DOSIMETER) THAT WAS PLACED IN AN OFFICE FOR 22 DAYS?

  • HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

    The greenlean requires 56 feet of 1/4 Inside Diameter and 3/8 Outside Diameter silicon tube for the spindle.

    Additional Information:
    20

    Additional Information:
    20

    Click the link to add information to this solution:
    HOW MUCH SILICONE TUBE DO I NEED FOR A GREEN LEAN TO CONNECT THE SPINDLE

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