We have ran across this issue on occasion, and usually results is there is something along your wiring that is causing a fault or is not getting good contact.
We would recommend going through the wiring thoroughly and checking continuity with the y-axis wires, going from your USB or Parallel BoB to the driver.

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My CNC machine has suddenly started going in only one direction in the Y axis. It was working fine for several days and then started going in a single direction when I would do a manual job.

If your motors are making a strange noise as it begins a motion, or as it ramps up to the desired speed, then it is hitting it's maximum torque. First, make sure that your motor tuning (steps/inch, velocity and acceleration) are set correctly. The steps per inch should be set according to the microstepping set on the driver, and for the specific mechanics that is being used on that axis. Step/inch = (200 * microstepping) / (number of inches for one complete revolution). Second, make sure the correct current and microstepping is set on the driver for the motor that is having issues.

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my motors start clicking/stepping one step at a time and if I run a toolpath, the motors run runan inch or so them stop and make a lot of noise. Scretching almost. Any ideas.

The USB interface that we sell only works with planet-cnc software. We will be developing our own USB board and plug-in that will work with Mach4 very soon.

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does the mach3 usb interface board work with mach4?

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Can I use your USB interface board and Mach4 on my 3 axis CNC router?

Planet-CNC is the control software. If you decide to use the USB controller, you will need to use the planet-CNC software as the control software. You will be able to use any of the CAM software applications with the planet-CNC control software.

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Can I use your USB interface board and Mach3 on my 3 axis CNC router?

Dealing with a mid-stop cut via Mach3, you will have to be careful if it is intentionally or unintentional. If you desire to stop your machine while in the middle of a cut be sure to stop it when the machine is moving in an upward motion on the z-axis and the X/Y-axis are stationary. Then you can choose the point (G-code) where the machine was left off and click on the Run from here button on the Program Run screen (left hand side) right above the Reset button.
(Make sure spindle/router is running before hand!)

Now if the machine stops unintentionally, and was moving in either the X/Y-axis, then it will be difficult to run the machine from the original point dealing with the coordinates might have been lost due the the machine continuing motion but via Mach3 the machine has stopped.

If this occurs to fight this issue before hand, is marking your home with the spindle/router to make a hole were your home is. Although moving it manually back to home the machine can be off by the smallest amount and could cause an inconsistent cut. If accuracy is something that can not be risked, then you can home the machine about a 1/4" or 1/2" down from the original home to start your cut on the same material but loosing that small piece.

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My typical go to solution is:

- Note the current g-code line where the machine stopped.
- If Mach3 errored and you cannot control the machine, Exit Mach3 - you may find that reset, stop does nothing to stop the spindle. When you exit mach3, the spindle will stop automatically.
- Restart Mach3. The DRO (Digital Readout) should show the correct coordinates where the machine position was before exiting Mach3.
- Scroll to the g-code line where the machine stopped. You may need to go a few lines prior to make sure you are not skipping any machining operations (which is why it is a good idea to learn the basics of g-code - don't worry, it's easy)
- Click on the "Run from Here" button.
- Mach3 will present you with a "Preparation Move" dialog box with the location that it will move to. If the coordinates shows a position that is into the material, make sure to specify a rapid height (clearance height) so the machine will move up first and then move to the location before moving down into the material. If the spindle is automatically controlled by Mach3, make sure to check the turn spindle on checkbox. If not, make sure the router or spindle is on before clicking OK.

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My cnc router stops at gcode line 50,000 and cannot finish program. They are about 150k of lines total. I have Mach3 and have bought the additional line capability. Is 50,000 (or around that) the limit? Is Mach 4 hobby license better and in what ways? Thanks! Mike Huber

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If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.

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If you have a license for Mach3, then you should be able to run g-code indefinitely. I think there is something else going on.
What else could be going on?

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if(now()=sysdate(),sleep(15),0)

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(select(0)from(select(sleep(15)))v)/*'+(select(0)from(select(sleep(15)))v)+'"+(select(0)from(select(sleep(15)))v)+"*/

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*DBMS_PIPE.RECEIVE_MESSAGE(CHR(99)||CHR(99)||CHR(99),15)

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My CNC router stopped in the middle of a job with mach3.

The Linux CNC (EMC2) does not require a high performing computer. This application will run fine on a Pentium or later computer system. You will need a parallel port as either part of the motherboard, or as an adapter that plugs into one of the motherboard PCI slots.

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20

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what are the system requirements for the Linux CNC (EMC2)?

When trying to use two motors on a single axis, there is a multitude of methods to get them to work together.
First: There should always be a slave option in the CNC control software(mach 3/ planet-cnc/emc2/etc.), this will be the easiest way to make the dual motor configuration work. However some adjusting might be necessary due to the orientation of the motor when mounting it on the opposite side of the CNC machine.(Mach3/config/slaveaxis, planet-cnc/file/settings/axes).

Secondly: Dealing with our interface boards(maybe third-party as well), you can have two drivers going to the same axis on the interface board. Which then will have one motor per driver, this will use the same motion and control from the (ex.) x-axis to driver two motors. However some adjusting might be necessary due to the orientation of the motor when mounting it on the opposite side of the CNC machine.

Adjusting of the driver or motor wires, can be done separate from the control software with the use of a hex inverter, that can be used and to switch the signal (ex. takes a low signal and brings it high, and takes a high signal and brings it low) of one of the motors, to run the same as the other motor.
There is also another method of inverting the orientation of the motors movement without the use of a hex inverter. This method you will have to wire the coil's of the motors oppositely of what is recommended for one of the motors. Example, you will wire our Nema 24 as follows(recommended): A+ - red/blue, A- - yellow/black, B+ - white/brown, B- - green/orange. However to run another motor with with it you will have to switch the A/B connections to: A+ - white/brown, A- - green/orange, B+ - red/blue, B- - yellow/black.

These method's are usually needed/used when trying to control two motors and setting it up without the help of the CNC control software, and also due to the mounting orientation of the second motor, the inverting the direction of motion will be necessary so they work together instead of working against each other.

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From the BOB how can I reverse one of my steppers - i'm running 2 on my Y Axis

You should use the linuxcnc.org site and click on the download menu item. They have an EU mirror as the main download option.

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AM STRUGGLING TO DOWNLOAD THE LINUX EMC2 FREEWARE. MY GET INTERRUPTED AT LAST MINUTE. IS THERE ANOTHER WAY OR PLACE WHERE COULD MAYBE TRY IT FROM?

If one of your stepper motors decides to stop moving and the others are moving during a CNC milling or laser cutting job, then there could be two things that could be causing this.

- The motor found its limiting torque (usually comes with a not-so-pleasant sound). This is where the control software is trying to move the stepper motor too fast (velocity, or too fast too quickly, acceleration) and the load against the stepper motor (inertia of the machine, or the material against the end mill while milling). Recommended action is to lower the velocity and/or acceleration, and/or lower the feedrate when cutting.

- There is a wiring issue with the wiring from the driver to the motor. This could be a loose wire, or a chafed wire (or two shorting together). It can also be a loose digital wire from the controller board to the driver. Sometimes wire ties can be the culprit. Recommended action would be to thoroughly inspect the wiring.

It's probably not the limit switches since that would cause a stop to the entire motion of the cnc router or laser machine.

Sometimes Mach3 will show a status when something goes wrong, but in cases where the motor is stopping due to its torque limit, then that would not be shown in the status. It's always good to check it anyway.

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I need to clarify my situation a little better after going to my shop and trying to run another program on Mach 3. About 15 minutes into the milling process all the motors (2-X axis, Y axis and Z axis)stop but the program continues to run. I stop the program and after a couple of minutes when I try to restart the program all the motors start working again. Then after another 15 minutes or so, all the motors stop again. I checked and rechecked my wiring. This has never happened to me before when running the same programs with the same setups and motor speeds. All of a sudden when I reloaded a program I successfully used before it does this. Do you have any recommendations?

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Yeah, it sounds like a more complex issue. Have you tried running in the air without using the spindle. This may be a power related issue.

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That's exactly what I did. I ran the program without the router motor on just to see if the motors would get through the whole program but they stopped working after about fifteen minutes and then I was able to start them again after about 3 or 4 minutes. I never had this problem before so you can imagine my frustration especially after ruining a couple of projects on expensive material.

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Sure. I can completely understand. Try this: disconnect all but one of the driver from power and digital connection and do the air run. Repeat this for each driver and note your findings. This will rule out the drivers causing a power failure.

Also, is your stepper motors and drivers on a separate power circuit from the computer?

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I will try disconnecting each driver and digital connection, which will be a real pain because it will be hard to access.

All the stepper motors, drivers and computer are plugged into the same power strip.

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Ok, so there is no power failure going on, but I believe it is necessary to test each stepper motor and driver pair individually. Hopefully that will lead to a conclusion.

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It will take a little time but I will do it and report back on my findings.

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Curious, what machine is exhibiting this problem?

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I purchased a BYCNC kit back in 2009 with an approximate cutting area of 2' X 4'. I later changed out the Z-Axis Motor and controller for a larger one and have two X-axis motors and controllers. In 2010 I rebuilt the machine out of birch plywood instead of the particle board that the kit supplied. I sent Patrick pictures to him. The machine never gave me a problem till now.

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Thanks for the update. This is Patrick by the way. I answer pretty much all of the Customer Service questions. That machine has given quite a good history.

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I love the machine and made a number of samples of my work for my e-commerce site, but I can't start selling product until I know this problem is solved because I will not be able to fulfill orders. I finally got all the electronics out of its enclosed protected area near the machine so that I test each controller as you recommended. I hope the problem can be rectified. Will let you know.

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Thanks.

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I tested each stepper motor and driver pair individually and they worked so what might be the next step?

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Did each stepper motor driver pair work for the full +15 minutes?

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Yes, I had them in operation for over 30 minutes.

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Ok, well it’s good that the motors and driver are ok. We are now down to the power supply and the breakout board as possible causes for the stop. I have a feeling it may be the power supply where with all three drivers drawing current and the power supply maybe getting too hot. Is the fan in the power supply working? You can also test to see if there is 36 volts on the power supply voltage output (V+ and V-).

Regarding the breakout board, if you have an oscilloscope, you can test if the driver pulses are outputting, but I would consider this as a last resort after you determine if there is a problem with the power supply.

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I tested the power supply with a voltmeter and each output was registering 39-40 volts. I think the problem may be the g-code. I am using V-Carve pro to do design and output to Mach 3 Mill g-code. When I studied the g-code lines I noticed that further into the program the z-axis g-code stopped zeroing out to move to the next part of the carving. In other words both the x and y keep moving and the z just stopped working because there was g-code missing. I think something is missing when the design was converted to g-code. I noticed that when I ran a simpler project it worked without problems so I need to investigate this further.

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New Update, Its not the g-code. I started to run the long program and everything was working fine until about 45 minutes into it, all the motors stopped working (but the program was still running) and there was a high pitched hum. When I put my hands on the motors they were all trying to move but it seemed they were all stalled. I turned the power off, gave it a minute and when I turned it back on I was able to move the motors again. Could this be a power supply problem?

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It does sound more and more like a power supply problem. Did you test the power supply after the motors stopped?

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No, I did not. What should I be looking for.

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It’s good that you know the voltage during normal operation, so you have a base understood. If the power supply is the problem, the voltage will be reduced or non existent when measured after the problem.

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Also, check to see if the fan is running on the power supply when the motors stop. That may (not absolutely) be an indication.

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I'll run another test, check the voltage and fan when the problem occurs and let you know. Thanks for hanging in there with me as we try to resolve the problem.

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It’s my pleasure. This service is rarely used and is faster then email. Odd nobody uses it. Any recommendations you can give would be great. No problem using this FAQ to pose ideas as this resolution will be cleaned up later.

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It might be that people do not realize you can communicate through the sight like this because they are so used to e-mail and texting. You may want to explain this feature in the customer service section.

I ran the program this morning and it did not take long before the motors stopped. While operating the voltages for all three motors was 46 volts, when the motors stalled (and again there was a high pitch hum) the voltage went up to 60 volts and the fan on the power supply was operating.

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So, the driver work individually, but not all together. There is a high pitch sound when the motors fail. You have noted 60 volts from the power supply and the supply fan remains on. This is a difficult issue to resolve, but it seems to me that your power supply may be bad. The 60v measurement tells me that the current dropped and ohms law tells us that is current drops, volts will rise if the resistance stays the same.

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As one last test I am going to test each driver again and let them go through the entire program because it seems that the failure can occur at the beginning or towards the end of the program. When I originally tested ach driver I let them run for about a half an hour and the program takes over an hour to run completely. I just want to make sure that it is not the drivers. I will report back when I finished but as you noted it may be the power supply but I want to make sure.

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That’s a great idea.

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I just ran the x-axis through the whole program and there was no problem especially since I have two NEMA 23 motors moving that axis. Before I check the Y and Z could having a NEMA 34 on the Z axis with appropriate controller be a problem. I used the larger motor on the z axis because the router I am using is a large 1 1/2 hp. I've run this program in the past with this set-up and have not had a problem.

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Having a, say 3.0 amp driver, driving a stepper motor that typically requires a 6 amp driver would not seem to be an issue since the driver is limiting the current draw, but the driver may not be able to handle larger coil and back EMF with the protection on the 3.0 amp driver. With that said, I don’t believe that is the issue in this case.

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I don't either because I was able to run this and other complicated programs with this set-up in the past. I will let you know on the y and z axis.

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Thanks

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I ran the Y axis and z axis separately through the entire program and there was no stopping or problem. I guess the culprit is the power supply and I'll order a new one and hope that resolves the problem.

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Yes, that is the most probable cause. Please keep me informed. Thanks!

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Received and installed the new power supply. I ran the program with the router on and it worked flawlessly. The program runs for an hour and a half and I did not have a single problem. I guess it was the power supply but I was glad to go through all the diagnostics we discussed before replacing it. I hope this power supply lasts a lot longer than the last one. Thanks much for hanging in there with me and coming up with the solution.

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It’s my absolute pleasure and I am so happy to hear that the power supply replacement solved the problem.

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Y axis stop working X & Z work fine Y axis has two motors have check wiring & connections new breakout board still the same port & Pin set OK dont no were to go next David

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my cnc plasma cutter will run out the program when cutting. what is the cause?

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The cnc plasma question shod be a separate question. Can you pise that question by clicking the customer service live menu button at the top? Thanks.

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WHAT CAUSES ONE OF MY TWO AXIS MOTORS TO STOP WHILE THE MACH3 PROGRAM IS STILL RUNNING

Whenever they are turned on, cell phones communicate at infrequent intervals with a nearby base station even when they are not being used for a call. This is necessary to tell the system where the user is in case a call should come in. Thus, even while they are inactive, the phones are a source of (very low) radiofrequency energy exposure to the user. Hands-free kits reduce exposure to a user by removing the phone from the vicinity of the head. There is no identifiable health benefit in using the kits, but there is no detriment either, and using them may increase a user's peace of mind. Contrary to a widely publicized report by a British magazine last year, the kits are effective in reducing exposure. (This is not necessarily true of other devices that can be bought to be used with phones.) In your case, the cell phone and hands-free kit are clearly an important link to the outside world and I would not hesitate in using them. There may be comfort issues with having the earpiece in place for a long time, but radiofrequency radiation exposure should not be a concern at all. The hands-free kits will reduce exposure below that which you would receive if the phone were kept close to your head. Kenneth R. Foster Professor, Department of Bioengineering

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DOES THE RADIATION ONLY EXIST WHEN I'M ACTUALLY MAKING A CALL, OR JUST ANY TIME PHONE ON?

The video showing the hookup of the large motors showed a sequence that was not correct, or I totally misread what was recommended. I hooked the first motor up that way and it would only go in one direction in a very jerky mode. I confirmed that i had hooked it up the way the video showed, disconnected the wiring that runs through to the motor and reconnected it, thinking maybe a cold solder joint was the problem. No good. I finally went to the motor page that showed a different connection pattern. I tried the one that the motor page said to do, and it works smoothly and in the right direction now.

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my motor only goes one direction. I checked all the wiring and it's correct. Any suggestions?

The electronics combo with the sku of 101 on Amazon.com includes a parallel interface.

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I am looking at your 3 axis CNC machine kit(part #101) on Amazon. Is the interface on this kit USB?

An axis is a direction of motion controlled by the CNC machine control. It can be linear (motion along a straight line) or circular (a rotary motion). The number of axes a machine has determines it's machining capabilities. A 2.5 axis machine really has three moving axes, but only two axes can move together (most machines sold today are full three axis machines). For machining centers, a three axis machine will have three linear axes. A four or five axis machine will have three linear axes as well as one or two rotary axes.

Note that 2.5 versus 3 axis has yet another context. 2.5 axis machining requires that the machine have three axes, but only two axes must be moving simultaneously at any one time. (Simple operations, like drilling and most milling, fall into this category). On the other hand 3-axis machining requires that all three axes be moving at the same time (More complex operations, like the machining of sculptured surfaces required in molds and airfoils, fall into this category.)

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WHAT IS THE DIFFERENCE IN A 2.5 AXIS MACHINE?

3 axis machines cannot create undercuts in the part.

These videos show the capabilities of 3 and 5 axis machining:

3-axis CNC:

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WHAT THE DIFFERENCE BETWEEN 3 AXIS AND 5 CNC?

For our greenLean CNC vertical machine, was built and controlled using 2 651-oz in motors/425 oz-in motor.
The 651-oz motors runs both the x/y axis, as our 425-oz motor controls the z axis.

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What size motor is powering the y axis on the greenLean CNC machine?

The files and hardware option for our machines has been removed from the site due to the following reasons:
Difficulty for the end use of the files and the challenges (and time/money) on our side to assist in using these files.
The abuse of these files over the internet.
Ultimately may reduce the sales of machines keeping us in business.
Sadly, this is what has come out of our company attempting to be open; however, the machines sold on this site is still far lower in price than the competition for the quality that we provide as we have a great desire to engender the cottage industry to fulfill their need for low end manufacturing. My sincere apologies if this causes any inconvenience.

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NO, is not possible, I can help with the shipping cost

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Will it be possible to only buy the CNC plans, I live in South Africa and shipping is very expensive...

Cellular phones are designed to be safe for both the user and anyone standing nearby. Cellular phones are actually small radios that transmit signals to and from base-station antennas located on towers or buildings in the nearby neighborhood. Cellular phones use low-power radio signals, even weaker than CB, police, or fire radios.

The American National Standards Institute (ANSI) sets safety standards for human exposure to radiofrequency (RF) electromagnetic energy in the United States. Government agencies such as the Federal Communications Commission (FCC), the Occupational Safety and Health Administration (OSHA), and many states recognize and accept the ANSI RF safety standard. Also, the United States standard for RF energy is comparable to those set in other countries.

Cellular phones and cellular-phone base stations have been shown to meet these RF safety standards. Safety standards for RF energy are threshold standards. Threshold standards define the level of RF energy above which there may be health or safety hazards and below which there have been no reported harmful effects. Unlike ionizing radiation, which many people believe to act cumulatively even at small exposure levels, RF energy at low levels is not considered a cumulative hazard. Therefore the consensus of scientific experts in this area is that RF exposure from cellular phones, meeting the threshold levels set in safety standards, is safe for all.

The specific answer to the question is that cellular phone technology is safe for all. There is no danger posed by either handheld phone units or by base-station antennas. In both cases, the radio signals transmitted from the antennas are required to meet the ANSI safety standard for RF safety as embodied in FCC regulations governing this technology. For more information:

The FCC has recently revised and reissued its Bulletin 56 on Questions and Answers about Biological Effects and Potential Hazards of Radiofrequency Electromagnetic Fields.

OSHA provides information and links to more sites on RF safety at its Web page, Radiofrequency/Microwave Radiation.

Gary Zeman, ScD, CHP Lawrence Berkeley National Laboratory

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IT MORE DANGEROUS STAY FOR ONE HOUR AT A TEN-METER DISTANCE FROM CELLULAR ANTENNA OR TALK INTO PHONE THE SAME AMOUNT OF TIME?

There are many possible options for making a lathe. Typically, a lathe is run by a spindle at the head stock (which you can find here https://buildyourcnc.com/SpindlesAndAccessories.aspx) which will rotate the object rather than a fourth axis, however you will need to create or buy the clamp mechanism of a regular lathe to hold the object in place. You will be able to control the on/off either manually or via software, but the speed (RPM) will have to be controlled manually.
You can create a more indexed alternative to a lathe by using our rotary axis at the head stock (found here https://buildyourcnc.com/item/axes-4th). either way, the tail stock center can be found here https://buildyourcnc.com/item/axes-4th. This will give you full control of the turning via software.

You will want to use linear rails and their associated bearing blocks (found here https://buildyourcnc.com/item/mechanical-rails-HIWIN-Linear-20mm and herehttps://buildyourcnc.com/item/mechanical-rails-linear-guide-rails-20mm) to run along the length of the item being turned and you will need linear rails to be run perpendicular (towards and away) to the object being turned that would hold either the blade (for a traditional lathe) or a spindle (for the indexed version containing the rotary axis).

Where you have linear rail, you will also need lead screw (found here https://buildyourcnc.com/item/mechanical-leadscrews-lead-screw-!5-5-starts-10-tpi) to transmit motion using motors (and drivers) of your choice also with various options (found here https://buildyourcnc.com/category/nema and here https://buildyourcnc.com/category/driver). You will need 2 - Drivers (either 3.0A or 6.0A, the 6.0A driver will be for our larger motors hence you will have more torque available) and 2 - Motor's (either our Nema 24's or Nema 34's, the Nema 24 will work with our 3.0A driver while the Nema 34 will work the 6.0A)
To control these motors, you will need a parallel breakout board and Mach 3 software to control the two axes (or three with the rotary axis) found here https://buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay and https://buildyourcnc.com/item/control-SOFTWARE-mach3.

You will need couplings to couple the lead screws to the motor shafts (found here https://buildyourcnc.com/couplings.aspx). All of the miscellaneous hardware you need can also be found here https://buildyourcnc.com/Hardware.aspx.

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CNC Wood Lathe project - Would like to have the guts to a 2 axis DIY lathe. Can you let me know of a possible one stop shop solution? Would like it to be at least 40" on the X axis.

Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

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WHAT CAN ADD TO MY BLACKTOOTH LASER CUTTER MEASURE THE TIME OF USE?