Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

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HEY ! I HAVE PURCHASED A VFD WITH MATCHING SPINDLE 1.5KW AND CONTROL PROGRAM UCCNC. MY INTERFACE CARD IS DB25, THE QUESTION HOW DO CONNECT TO DB25 SO THAT CAN SPEED UCCNC? SINCERELY "CNC BEGINNERS"

Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

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Hey ! I have purchased a VFD with matching spindle 1.5kW and control program UCCNC. And my interface card is DB25, the question is how do I connect the VFD to DB25 so that I can control the speed with UCCNC? Sincerely "cnc beginners"

Do you have an oscilloscope? You will be able to see the PWM signal and determine if the output is correct. Make sure that you are using the 10V from the VFD as the voltage reference for the 10V terminal on the Mach3 USB controller. The 10V terminal is an input, not an output on the Mach3 USB controller. The 10V is the top voltage signal level that the Mach3 USB controller uses for the PWM signals 100% duty cycle.

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[575] I have the wiring and programming and parameters set the same way that you do in the spindle speed control and outputs videos, I can start and stop the spindle with mach3 but can't seem to control the speed. Can you think of solutions?

A wireless MPG is generally independent of the controller since it communicates to Mach3 directly and does not pass through the controller. I am using a wireless MPG and I have no problems with either of the controllers that I sell (Mach3 USB controller or the Pokeys57CNC controller).

The issue you are having may be in the configuration of the wireless MPG that you are using.

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I am trying to decide which board I should use. I have a wireless MPG and every time I jog Z my X axis steps. If this is not a board issue I would like to go with a wired MPG. So I would like a board that I can have a wired MPG, use a tool touch off probe, control either spindle (VFD) on/off or on/off with speed control, and have homing switches.

You are making the right choice. The overall cost benefit of a spindle over a router is worth the change. We used a router back in 2008-2012 and constantly replaced it due to the daily use, but we are still using the same spindle we began using back in 2012.

We sell a mount that you can find here:
https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-80mm-mount

The mount fits standard 80mm spindles.

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Have a CNC routher that uses the Porter Cable 78125 considering 2.2kw spindle and controller do you have any mounts and our recommenadtions?

You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

For 200 RPM:
Hz = 200/60 = 3.33 Hz

For 300 RPM:
Hz = 300/60 = 5 Hz

Conversion to RPM:
If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

RPM = Hz × 60

Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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[77] Hello. I’m interested in buying a water cooled spindle and VFD. I have an Avid Pro CNC and would love to control it using Mach 4 but I keep hearing it’s difficult to integrate. Also, is the water pump 120 or 240? I’d love any advice etc. eBay is a web of confusion with all of the options. Thank you.

Identify the Control Signals: First, determine which control signals from the DB25 interface card are used for spindle speed control. Typically, these are PWM (Pulse Width Modulation) signals or analog voltage signals.

VFD Configuration: Your VFD should be configured to accept the type of control signal your DB25 card provides. This involves setting parameters in the VFD that correspond to the type of input signal it will receive for speed control.

Wiring: Connect the appropriate output pins from the DB25 card to the input terminals on the VFD. This usually involves connecting the PWM or analog output to the corresponding input on the VFD. Make sure to consult the manuals for both your VFD and interface card for specific wiring details.

UCCNC Settings: Configure UCCNC to output the correct type of signal (PWM or analog) that matches your VFD's configuration. This is done through the software's spindle setup section.

Test and Adjust: Run some tests to ensure that the spindle speed is being correctly controlled by UCCNC. You might need to tweak settings in either the VFD or UCCNC for optimal performance.

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I am looking at purchasing your 2.2 kw water cooled spindle. I'm assuming it comes with the VFD. I have a rotary phase converter in my shop. Are these spindles 3 phase? And if so, can I bypass use of the VFD and control the spindle speed by the CAM software instead? Or is the VFD an absolute necessity to use on the spindle?

Yes, you can control the speed of the 2.2 kW spindle, and the other spindles we sell, through Mach3 software. It requires making some changes to the settings in Mach3 and in your inverter. It also requires an additional part, which is called a USB to Serial Converter, found on our site here:

https://www.buildyourcnc.com/item/Interfaces-newbiehack-Interfaces-TTL232R-USB-UART-Serial

I have some additional instructions, that I will send upon request, by email. I will also be adding a complete tutorial and video, to the website, on how to do this soon.

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can I control the speed of a 2.2 spindle through your 5 axis breakout board with relay?

Mach 3 is compatible with our electronic combo's that include the Parallel Breakout Board.
Planet-CNC is compatible with our electronic combo's that included our USB Breakout Board.

The parallel breakout board is compatible to a wide variety of software control packages. The USB interface board that we sell can only be used with the Planet-cnc control software.

If you are concerned with your computer (desktop) not having a parallel port, one can be purchased and inserted into a PCI slot on the motherboard. Some motherboard also come with a parallel port header (connector) on the motherboard and a simple cable can be connected to this connector to get that functionality on the computer. The former solution of getting a parallel port adapter card to plug into the motherboard is probable the easiest and least expensive option.

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Is the mach 3 software compatible with kollmorgen s200 servo motors and controllers?

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im converting a seig x2 mini mill to cnc and I'm looking at the 4 axis cnc combo kit is it mach3 compatible? and is everything included in the kit to build a cnc control box like wires,connectors,wiring diagrams ect?

Our spindle VFD's, have a multitude of different connectors that can be used for different operations. There is a manual that comes with each VFD, and you can refer to page 11 for different functions and descriptions.

We currently have a PWM, working with our machine, however it is connected via USB, and setup through Mach 3.
Also if you may have misplaced or lost the manual here is a link to the pdf:

(https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0CCAQFjAAahUKEwibxaaIndTHAhXQlogKHZVyDFE&url=http%3A%2F%2Fwww.c-n-c.cz%2Fdownload%2Ffile.php%3Fid%3D42252&ei=_cHkVdvSC9CtogSV5bGIBQ&usg=AFQjCNHTQcxs-KhJkvkhMdxVFPzkoYJtsA&sig2=JAcZawTGMuC-t4wmn1z-rA)

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It is possible to control externally the 1.5kW Inverter (VFD) (220 Volt) with PWM so i can control the spindle rotation? Do you have the documentation? Thank you

That will depend on the controller that was installed in the redFly. If the controller is a pokeys57CNC controller, you can use Mach 4 with that system.

You can add a 4th axis and an ATC (Automatic Tool Changer) with the redFly system.

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Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!

According to the supplier of the 2.2 kW spindle, the safest operating speed for the spindle is 6000 RPM. The supplier also stated that theoretically, the spindle can operate from 0 to 24,000 RPM. I am continuing a dialog with the supplier to delve deeper into understanding the configurations and ramifications of such configurations for operations outside of the safe boundaries into the "theoretical" ranges.

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I would like to know what the lowest rpm that can be acheived with the 2.2kw spindle and inverter and still have enough torque to drill

No, ground from the pokeys57cnc controller should not be required. Your VFD should have two terminals that will turn on and off the spindle (forward, or stop). These two terminals simply need to be connected to each other to invoke that operation. In the VFD manual, you will see a schematic with a normally open switch symbol between these two terminals. The onboard relay on the pokeys57CNC would be a great feature of the board to connect to the two terminals of the VFD.

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I have a Glack CNC motor and VFD and confused if a ground from the Pokeys57 needs to be ran to the VFD to turn on and off the motor and to also control the speed. I can provide a picture

Other items you will need if you are purchasing the electronic combo (motors, drivers, power supply and computer interface) and the hardware and plans kit:

You will need the wood to create the structure of the machine. You will need a router to serve as the cutting instrument. You will need a computer to control the machine and the software that will serve as the control program. You will also need lead screws and rails (aluminum angles). If you intend to have faster travel than 20 ipm, we recommend purchasing the 5 start lead screws so you can achieve up to 300 ipm. https://www.buildyourcnc.com/item/mechanical-leadscrews-leadnuts-!5-5-starts-10-tpi

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if i purchase the 4 Axis Electronic Combos and the Combo #1 with hardware, plans and DVD what else do i need to have a complete cnc machine

The motors do get conditionally hot, because of the constant current going through the motor. The motors should not overheat and stall/fail they are built in the manner to withstand the constant current and heat. Modifying the machine to something that is considered a safe/personal machine is recommended for all our machines.

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Have there been problems with the Greenbull stepper motors overheating? I'm considering adding a fan with filtered inlet and outlet on the gantry plus heat sinks on X, Y and Z.

I think the Pokeys57CNC will be able to control the THC (Torch Height Control). Polabs also sells a THC that I may start to hold in inventory and in the description, this device will work with the Pokeys57CNC.
https://www.poscope.com/product/plasmasensout/

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We have purchased a lot of your equipment and are considering the PoKeys57CNC. Will it support a torch height control?

The motor is helped by the mechanical leverage of the screw. The 425 oz-in motors that are included in the standard electronics combo has very high torque for that type of machine. You will have no problem using that motor for the book machine.

We use that motor for very heavy spindles on the blackToe and blackFoot CNC Machine kits.

You will need to do the mechanical leverage calculation along with the torque of the motor to determine the actual weight it will lift. The calculation will need to consider the type and pitch of the screw and it would also consider the gravity constant of 9.8 m/s/s.

If you need me to determine this formula and work out the calculation based on the screw you are using, please let me know.

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thank you for the reply. I would be really good to know the calculation. The lead screw is 1/2" diameter with 13 TPI. Please provide the calculation. And one more question. If I am cutting 18mm MDF with 6mm cutting bit (so 6mm pass), what can be the maximum speed rate of cutting and spindle speed of router?
thank you

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I received the electronics for book build cnc machine. I need to know how much weight the z-axis motor can hold since my (craftsman) router seems to be heavy. It is 2HP with variable speed

Yes, we can make a redLeaf system that has all 6A drivers for use with the 651 oz-in motors. We can also wire the electronics in a way that two of the drivers will use the pins of the same axis so that axis will drive two drivers and motors.

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I am building a cnc router with twin ball screws on the long axis and I will have a rotary axis as well. I need a 5 axis breaker board using only 4 axis total. Can you help me?

The best way to determine the cutting speed is to determine this with respect to the edge quality you desire. This recommendation generally comes from the major end mill manufacturers.

The feedrate (travel speed) should be determined by the chip load of the end mill, the number of flutes, material of the end mill (Solid Carbide, HSS - High Speed Steel, Cobalt, etc.) and the RPM of the spindle. You will need to see the manufacturer's specifications of the end mill to determine this information.

Formula:
Chip Load = (feed rate IPM)/(Spindle RPM x Number of Flutes)

or

Feed Rate IPM = Chip Load x Spindle RPM x Number of Flutes

Once you find this information, apply this to the material at the full depth of the end mill. If you find that your edge condition is aberrant, pull back on either the speed, or the depth per pass. If the edge condition is acceptable, then push the speed higher until the edge condition starts to deteriorate in quality and then pull back to the accepted level.

Using this method, you will be able to reduce the wear on the end mil which will be the most expensive consumable on the machine.

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If I am cutting 18mm MDF with 6mm cutting bit (so 6mm pass), what can be the maximum speed rate of cutting and spindle speed of router?