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Question #: 13793

Question: How do you set up Frequency converter for 2.2kw spindle?

Current Solution

Ideally, the spindle VFD should use an actual 220V socket that contains the minimum amp fuse that will allow the appropriate draw for all of the items that will be plugged into that socket. If you elect to use a boost converter, the 2.2kW spindle VFD will need a 2200 watts or more.

My brother is using 1000W and told me his spindle is working just fine. Is it safe to use 1000W ?

I still can't recommend using a 1000W converter.

Respond:

Other Possible Solutions to this Question

  • Is there a video link showing connections to your most recent frequency converter for the 2.2 spindle (type:YL600-2S-2K20)? Cheers.

    I am currently making a video right now. I will post the video in a few days.

    Additional Information:
    You guys rock!

    Additional Information:
    Don’t judge us until you see the video!! Haha.

    Additional Information:
    Here is the video that I promised. The video covers the main wiring of the VFD and spindle.



    I will do another video on the parameters.

    Click the link to respond:
    Is there a video link showing connections to your most recent frequency converter for the 2.2 spindle (type:YL600-2S-2K20)? Cheers.

  • Is 1000W voltage converter (110V to 220V) enough for 2.2kW spindle?

    Ideally, the spindle VFD should use an actual 220V socket that contains the minimum amp fuse that will allow the appropriate draw for all of the items that will be plugged into that socket. If you elect to use a boost converter, the 2.2kW spindle VFD will need a 2200 watts or more.

    My brother is using 1000W and told me his spindle is working just fine. Is it safe to use 1000W ?

    I still can't recommend using a 1000W converter.

    Click the link to respond:
    Is 1000W voltage converter (110V to 220V) enough for 2.2kW spindle?

  • how do you wire the 2.2kw spindle and vfd for 110 single phase

    You can find the wiring diagram for the 2.2kW spindle and, follow through instructions here.
    https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd#prettyPhoto/8/

    Additional Information:


    Additional Information:
    wiring diagram at spindle top


    Additional Information:

    Click the link to respond:
    how do you wire the 2.2kw spindle and vfd for 110 single phase

  • HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Click the link to respond:
    HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

  • HOW DO YOU SETUP THE SPINDLE INVERTER?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Click the link to respond:
    HOW DO YOU SETUP THE SPINDLE INVERTER?

  • I ordered a 2.2kW spindle as a guest on March 3rd. How long does it take for you to provide shipping information?

    I will check

    Additional Information:
    The license was purchased and the developer is sending you the license shortly.

    Click the link to respond:
    I ordered a 2.2kW spindle as a guest on March 3rd. How long does it take for you to provide shipping information?

  • Could I safely use a 2200w 220 to 110 converter and uninteruptable power supply with my 2.2kw inverter and spindle?

    Yes, you can use a 220 to 110 step down transformer to provide power to your 2.2kw VFD and spindle.

    Click the link to respond:
    Could I safely use a 2200w 220 to 110 converter and uninteruptable power supply with my 2.2kw inverter and spindle?

  • wiring schematic from frequency converter to plug for 2.2 KW router for plug that has 1,2,3,4 on it.

    There will be three coil connections between the VFD (Variable Frequency Drive) to the spindle. These connections are 1, 2 and 3. U -> Pin #3, V -> Pin #1, and W -> Pin #2. The pin number 4 is not connected on the spindle, but we recommend that you connect PE (Protective Earth Ground) from the VFD to the spindle. This wire can be connected to one of the screws on the connector on the spindle.

    Click the link to respond:
    wiring schematic from frequency converter to plug for 2.2 KW router for plug that has 1,2,3,4 on it.

  • Do you sell the cooling solution for the liquid cooled spindle 2.2kw.

    We are going to add a cooling solution very soon to the website. I am awaiting inventory of Fan and Radiators.

    The cooling units that we will be offering are the ones shown in the two pictures here:
    https://www.buildyourcnc.com/images/greenbullv2-2-800.JPG
    https://www.buildyourcnc.com/images/greenbullv2-4-800.JPG

    The fan/radiator is covered up a little bit in the first picture by the vacuum hose.

    Click the link to respond:
    Do you sell the cooling solution for the liquid cooled spindle 2.2kw.

  • wire size to connect Frequency converter to 2.2 KW Router?

    We use 16 AWG (American Wire Gauge) to connect the 2.2kW Spindle to the VFD (Variable Frequency Drive also called the inverter. Since there are three coils, the 2.2kW (2200 watt) spindle will draw 10 amps total or 3.33 amps per coil. 16 AWG will be more than enough capacity to handle 3.33 amps.

    Click the link to respond:
    wire size to connect Frequency converter to 2.2 KW Router?

  • 1.5 kilowatt Variable Frequency Drive (VFD or Inverter) settings to operate spindle

    If you purchased the spindle from us, you should have received a little booklet that shows all of the program settings. If you did not receive that booklet, please call us so we can send you this booklet.

    If you have the booklet, please let us know specifically what setting you would like to set and we can help.

    Click the link to respond:
    1.5 kilowatt Variable Frequency Drive (VFD or Inverter) settings to operate spindle

  • How to display RPM instead of frequency on the VFD? I have the 2.2kv 110 volt spindle and inverter.

    There is a button on the front of the VFD that will cycle through RPM, Freq, and a few other readings. If there is a >> button on your VFD, that will work. If there is a mode button on your VFD, that should works as well.

    Additional Information:
    There is a >> disc button but it does not cycle through the display modes.

    Additional Information:
    Is there a parameter setting to make this button work to cycle thru the display modes?

    Click the link to respond:
    How to display RPM instead of frequency on the VFD? I have the 2.2kv 110 volt spindle and inverter.

  • HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

    Click the link to respond:
    HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

  • HOW DO YOU HOOK UP THE VFD TO SPINDLE?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

    Click the link to respond:
    HOW DO YOU HOOK UP THE VFD TO SPINDLE?

  • HOW DO YOU HOOK UP THE VFD TO SPINDLE?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in

    Click the link to respond:
    HOW DO YOU HOOK UP THE VFD TO SPINDLE?

  • how much does the 2.2kW spindle and the VFD weigh together?

    The weight of the 2.2kW spindle without the VFD (variable frequency drive or inverter) is 11 lbs or 5 kg.

    The 2.2kW spindle with the VFD is 15 lbs or 6.8 kg.

    Click the link to respond:
    how much does the 2.2kW spindle and the VFD weigh together?

  • How many poles and pairs does your 2.5 KW spindle have?

    Our spindles are 2 pole, however we do not understand the "and pairs" portion of your question?

    Click the link to respond:
    How many poles and pairs does your 2.5 KW spindle have?

  • how much does the 2.2kW spindle weigh?

    The weight of the 2.2kW spindle without the VFD (variable frequency drive or inverter) is 11 lbs or 5 kg.

    The 2.2kW spindle with the VFD is 15 lbs or 6.8 kg.

    Click the link to respond:
    how much does the 2.2kW spindle weigh?

  • I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to respond:
    I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?