Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , how can I wire up a regular router to that board so I can control the router

The e-stop should be wired like a limit switch and can also be within the same limit switch circuit. Use one of the input pins to create the e-stop circuit.

1. Run a wire from the input pin terminal to the e-stop switch red side (one of the two terminals on the red side). The red side is NC (Normally Closed).

2. Run a wire from the other side of the red side of the e-stop switch back to the gnd terminal (or to the next switch - limit switch, NC terminal, then back to gnd, or to the next NC terminal of the next switch, do you see a recursive pattern here?).

The wire that you use for the connections should be shielded and the shielding and any other loose wire within the cable should be tied to gnd.

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Hi - I have wired in a breakout board (with relay) as per suggested wiring instructions (black toe 2X4). I want to wire in an estop but need some guidance on wiring. Also Mach3 is requesting I reset the estop, which suggests its expecting one? Can anyone help? Thanks. Miles

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks

Yes, we can make a redLeaf system that has all 6A drivers for use with the 651 oz-in motors. We can also wire the electronics in a way that two of the drivers will use the pins of the same axis so that axis will drive two drivers and motors.

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I am building a cnc router with twin ball screws on the long axis and I will have a rotary axis as well. I need a 5 axis breaker board using only 4 axis total. Can you help me?

You can add a limit switch to either the USB or the parallel board. Please refer to the product pages for these items to view wiring diagrams.

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I want to add limit switches but I have no connections on the breakout board. Can I use a usb interface board for the limit switches as well as the parallel port for the running?

You can add a limit switch to either the USB or the parallel board. Please refer to the product pages for these items to view wiring diagrams.

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I want to add limit switches but I have no connections on the breakout board. Can I use a usb interface board for the limit switches as well as the parallel port for the running?

We are currently working on a relay board that will connect to USB breakout board, and the router/spindle for both the on/off function. Unfortunately we still do not have it completed or ready to be placed on our website, but it is in the final stages of testing. Please check back regularly for updated stock!

Here is a link to a tutorial for a DIY relay circuit:

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I AM PUTTING TOGETHER THE BLACKFOOT AND USING A PORTER CABLE ROUTER. CONFUSED ON HOW TO RELAY ROUTETR WITH USB BOARD. IS THERE ANOTHER SWITCH THAT GOES BETWEEN BOARD ROUTER SO PLANET CNC CAN TURN PERHAPS VACUUM OFF?

I recommend using a an output terminal to turn on and off the laser for safety. All you need to use is the M7 (or 8) to turn the laser on and M9 to turn it off. These M codes are use in conjunction with the output terminals to control external devices. The last Pokeys57CNC tutorial part explains this concept. You can use this idea with your controller.

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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How do you configure usb cnc and the mk1 board to toggle the laser? I use jscut.org to create gcode files and am wondering if I create a setting to disable the laser when it goes a certain distance above 0 on Z+.

The breakout board has a relay installed and uses the terminals labeled S, O and P. The following link explains the operation of this relay and how to connect the terminals:
https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay#prettyPhoto/8/

You will run your power cord (use an extension cord rather than the actual power cord of the router) through the relay using the S, O and P. The P is a general connection and the S is normally closed (S and P is connected when the relay is not engaged) and O is normally open (O and p are not connected until the relay is engaged).

There are three wires in the power cord: neutral (white), live (black) and earth ground (green). You will run your neutral wire (white wire) through this terminal. At some point in the power cord, remove the outer insulator and expose the three wires within. Cut your neutral wire and strip both ends of the cut. Then insert one end in P and the other end in O (normally open), so Mach3 or other control software you are using will engage the relay and the router will turn on.

You will need to setup your control software to turn on the relay using Pin #16 as this is the digital signal pin that controls the relay.

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What do I need to do to my breakout board to turn the router motor on at the beginning of the program and off at the end?

Does the machine move smoothly when using the keyboard to jog the machine?

Additional Information:
Sorry it took so long to respond. Yes the table moves very smoothly using the keyboard. I try to reinstall of the drivers but it still moves very jerky with the MPG, sometimes moving back-and-forth.


Additional Information:
Sorry it took so long to respond. Yes the table moves very smoothly using the keyboard. I try to reinstall of the drivers but it still moves very jerky with the MPG, sometimes moving back-and-forth.

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Hi I recently replaced my parallel port breakout bored with a USB breakout board, Motors Earl working properly but my wireless MPG is not working properly, it is jerky when to try to move across the table, is there a setting that I missed?

To use the inputs and outputs on the MAch3 USB controller, you will need at least a 12 VDC power supply inte 24V terminal (V+) and the DCM terminal (V-). The common lead of the limit switch will be connected to DCM (V-) and the NO (Normally Open ) lead of the limit switch will be connected to the Input of your choice (IN1 - IN4).

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[65] So do you need a 24 volt power supply on the USB breakout board or can you use the 5 volt side ?

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I have nearly completed the CNC machine from the book, but I am using it with a USB breakout board, and have no idea how to wire the 6 limit switches to the board. I'm having difficulty following the diagram on the USB breakout board screen. Can someone please help me?

The breakout board receives 5v power from the USB. There is no need for an external 5v power adapter.

Additional Information:
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The breakout board receives 5v power from the USB port and from my computer's USB or does it need to come from a 5v adapter?

Yes, the best way to attach a relay to the output of the Mach3 USB board is to use an SSR (Solid State Relay) at the 24 Volt rating. This is the standard supply for this side of the Mach3 USB board.

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I am converting from a Parallel Port to the Mach3 USB. My limit switches can accomodate up to 5VDC and I want to Drive a Relay from one of the outputs. Will my switches work and do I need a 24VDC Relay?

We do have a relay board that words like a standard relay.

Here is the URL of the relay board that we offer:

https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

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I have your mach3 USB BoB, do you guys sell a torch control relay I can wire up to turn my plasma torch on and off and how I would wife that too this BoB?

To setup mach3 for the parallel breakout board, view the last three videos on this page:
https://buildyourcnc.com/CNCElectronicsandWiring.aspx#prettyPhoto

The parallel breakout board contains a usb connector, but is only used for power. The USB interface board (sold here: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout) does not use Mach3, rather it uses the planet-cnc software.

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bluechic v4.2 - mach3 setup video does not play on the metacafe site... since I'm new to this I am lost on how to configure mach3 to the usb breakout board. Please advise, thanks!

We are developing plans for our machine, but they are not completed yet. Please let me know if you would like to be added to our list of customers wanting plans. Thanks,

Additional Information:
If you have specific questions regarding CAD, CAM and Control, please add another question to the customer service and I will answer them in detail.

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How do I get started I would like to build a cnc router. Making the machine I can do, but I am weak on cad,cam and mach3. I am thinking about a 4’x4’. Do you have plans I can buy?

No, we have gotten away from the planet-cnc boards as they have decided to not support our board with their software. You can use the Mach3 USB board as an alternative. You will be better off with Mach3 as a control software as this is widely used and supported.

Mach3 USB board:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I have the older discontinued USB breakout board. The y-axis no longer works and have traced it to the breakout board. Is there a replacement board that can use the same Planet CNC software running on Windows 10?

Planet CNC has the option to turn off these outputs on your USB board. Under the File/settings/Pins. You will have Spindle (M3,M4,M5) Coolant (M7,M8,M9) as available output pins. On the drop down tabs for these output pins you will have this option ( --- ), if selected it will turn of that output pin in your board and you will get not voltage change in the pin.

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On the USB controller I am unable to get voltage from the Mist relay block on the board. The Flood and Spindle produce a voltage change correctly. Is there a setting I am missing?