The USB Interface page: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout

On this page, there is a datasheet that explains the connection schemes for the limit switches on step 1 of the instructions. The datasheet explains single and multiple switch configurations and parallel/serial connections schemes for the NO/NC (Normally Open/Normally Closed states).

If there is further information you need, please reply on this FAQ.

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Please provide detailed instructions on how to connect limit switches to CNC USB BOARD. I can not find instructions anywhere. I am new to cnc world and really need help. Thanks

Can you send me a link to the digitizer you are using?

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Hi my names is Minh Truong I would like to said thank you very much for your video I got the system mach3 working fine but one thing I can NOT set and config the digitizer on the board IN4 I am not sure how to setup because in the Mach3 pin 14 for digitizer Please shoe me hoe to set it up for the digitizer.

https://buildyourcnc.com/Item/electronicsAndMotors-electronic-component-e-stop-button-switch-safety#prettyPhoto/0/

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How do I wire up multiple E-stop to breakout board, does each E-stop need there own pin? If not since there are only 4 screws on stop 2 for no and 2 for nc do you just splice the wires together if your only using 1 pin? Thanks

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I have nearly completed the CNC machine from the book, but I am using it with a USB breakout board, and have no idea how to wire the 6 limit switches to the board. I'm having difficulty following the diagram on the USB breakout board screen. Can someone please help me?

First, you should check the configuration in your CNC control software and determine if the spindle control pin is correctly set. That pin will engage the relay.

The P and O position of the relay is set as Normally Open where the relay is open (open circuit, or no connection) at idle and when engaged will be closed (closed circuit, or connected). If you suspect that the relay is damaged, the recommended action would be to disconnect the spindle from the relay and operate the spindle/VFD manually using the Run and Stop buttons on the face of the VFD (until the breakout board can be replaced).

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The spindle has started on my Machine while the machine was sitting idol, I'm not sure if the relay has failed on the breakout board. Is there a way to test this?

Sure, connect O2 (output #2) on your mach3 USB board to the GND side of your relay coil. Connect the 24V power supply to the positive side of your 24v relay.

You will want to connect a flyback diode (1N4007) between the coil connections to make sure the coil back current does not damage the Mach3 USB board.

Refer to this diagram:
https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

Please let me know if this helps and if you need further guidance.

Thanks

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I recently purchesed a USB Mach3 breakout board and need help setting mach3 to use a relay to start the router can you show how to set the pins and which port to use on the board to attached the relay?

Hi, this BBB comes with a USB port and its cable to power it up. Once connected to the computer a led in the BBB will light up to show it has power.

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Breakout board I have does not have USB port for the 5v power. Does the parallel port supply the 5V power?

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Hi, I need assistance, the parallel breakout board I received looks different from the one on the video, does this one need a 5V supply? If so, where do I connect the positive and where do I connect the ground? Thanks for your help.

You will need PlanetCNC software for the USB breakout board and when plugging in the USB the computer should automatically recognize the board, however you can go into device manager to see if the USB terminal is working correctly.
The parallel breakout board; the USB is not a connection terminal rather than a power source, and the parallel port will be the communication terminal.
The items you will need for a water cooled spindle would be: water pump, silicon tubing(length desired by customer), a extension cord(from a hardware store(orange))(1 same gauge wire/length as extension cord).

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I am making my own CNC setup using all the electronics from your website and I have many questions. Please advise how to have my computer recognize the USB connection from my breakout board also I would like to use a water cooled spindle but I need to know the parts required for a 4x10 bed area used for woods and plastics

NC mechanical switch configuration is supported. You can download the manual from this page (Mach4 plugin and manuals):
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

The pokeys57CNC controller has input terminals and pins for limit switches on each of the 8 axes. There are three separate inputs per axis, two for the actual limits of that axis, and one for the home position.

Connect each switch between the GND terminal and its respective axis limit terminal/pin. For instance, the limit switch will typically have three leads, COM, NC, and NO. In an NC configuration, the NC connects to the terminal/pin, say, Axis 1 lim +, and the COM connects to the GND terminal.

In Mach4, in the new device wizard, make sure to specify the correct option on the home and limit switches that matches the machine configuration.



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can you use one switch per axis for home only?

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Hello, I am trying to configure Home and Limit switches using the Pokeyes57cnc and NC switches. I am confused on the procedure of setting this up. wiring to the board and setting up in Mach4. Can you direct me to a tutorial or offer some suggestions? Thanks Dale

We generally use the USB to power the interface (breakout board). The current from the computer is sufficient to supply the breakout board.

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Breakout Board with Relay. What is the USB connection on this board for? Does this board Still require a 5v power supply?

Getting continuity from the x--/x++ might not mean it is a faulty board, unless they are bridged, so both get a pulse rather than one. But to check if you might have a opposite connection for those input:
Planet-cnc/file/settings/input/invert inputs/input 1/input 2.

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In input port section in config. Scroll down and you will see THC On, Up and Down. Enter your input pin numbers there.

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hi i think i have a faulty mk1 breakout board im having a problem with my limit ports before even adding any wires to the board am getting continuity between the x-- and the x++ pins is this normal or is my board faulty thanks.

(These steps are to be taken with precaution, due to the fact that we do not know the model or manufacturers specifications for your BoB)

Here is a link to our CNC electronic videos(

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I have a CNC Machine from China, and the Breakout Board is not Labeled. Is there any way to test the board using Mach3 to find out the pin designations? db25 bob

I recommend using a an output terminal to turn on and off the laser for safety. All you need to use is the M7 (or 8) to turn the laser on and M9 to turn it off. These M codes are use in conjunction with the output terminals to control external devices. The last Pokeys57CNC tutorial part explains this concept. You can use this idea with your controller.

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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How do you configure usb cnc and the mk1 board to toggle the laser? I use jscut.org to create gcode files and am wondering if I create a setting to disable the laser when it goes a certain distance above 0 on Z+.

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

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I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

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Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

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I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks

The e-stop should be wired like a limit switch and can also be within the same limit switch circuit. Use one of the input pins to create the e-stop circuit.

1. Run a wire from the input pin terminal to the e-stop switch red side (one of the two terminals on the red side). The red side is NC (Normally Closed).

2. Run a wire from the other side of the red side of the e-stop switch back to the gnd terminal (or to the next switch - limit switch, NC terminal, then back to gnd, or to the next NC terminal of the next switch, do you see a recursive pattern here?).

The wire that you use for the connections should be shielded and the shielding and any other loose wire within the cable should be tied to gnd.

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Hi - I have wired in a breakout board (with relay) as per suggested wiring instructions (black toe 2X4). I want to wire in an estop but need some guidance on wiring. Also Mach3 is requesting I reset the estop, which suggests its expecting one? Can anyone help? Thanks. Miles

You will need PlanetCNC software for the USB breakout board and when plugging in the USB the computer should automatically recognize the board, however you can go into device manager to see if the USB terminal is working correctly.
The parallel breakout board; the USB is not a connection terminal rather than a power source, and the parallel port will be the communication terminal.
The items you will need for a water cooled spindle would be: water pump, silicon tubing(length desired by customer), a extension cord(from a hardware store(orange))(1 same gauge wire/length as extension cord).

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I have the usb breakout board https://buildyourcnc.com/Item/electronicsAndMotors-electronic-component-USB-Controller-Breakout and need to run the A axis as a slave the software greys out the box how do I fix this?

We need clarification on what you mean by threading: a parallel computer process, creating threads on a screw on a turning center, or threading a hole using a tap controlled by a CNC machine. If it's the latter two, you would rely on the stepping motors and dead reckoning (open loop system). Stepping motors will move exactly as instructed and have exact stop and positional accuracy so the threads would be constructed as intended; therefore, no need for encoders and feedback (closed loop system)

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What he is asking perhaps is that how would he be able to do rigid tapping without encoder input? Alternatively, he may need a servo drive for the spindle. Which board supports rotary encoder input? I am looking for boards myself.

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What he is asking perhaps is that how would he be able to do rigid tapping without encoder input? Alternatively, he may need a servo drive for the spindle. Which board supports rotary encoder input? I am looking for boards myself.

Additional Information:
What he is asking perhaps is that how would he be able to do rigid tapping without encoder input? Alternatively, he may need a servo drive for the spindle. Which board supports rotary encoder input? I am looking for boards myself.

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Planet-CNC breakout board supports encoder inputs. I don't see this feature on your's. How does your board support threding, etc.?

You can find instructions for the Mach3 USB here:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

You will probably need to use the Mach3 USB board with Mach3. We have not tested the Mach3 usb card with Mach4.

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Whereb can I find directions on how to install the Mach3 USB board with Mach 4 software? I do not have a parallell port.