You will want to connect the homing switches (which may also serve as your near limit switches) to different input terminals. It's ok to add more limit switches with the home switches, but each home should be on independent inputs. For example, connect home X and any other limit switch to IN1, connect home Y and any other limit switch to IN2, and so on. This will allow you to properly use the "ref all home" button in Mach3.

Additional Information:


Additional Information:
In the instructions (diagram 1) you show all the home switches connected in parallel? But here you say they need to each have their own inputs. "You will want to connect the homing switches (which may also serve as your near limit switches) to different input terminals." I dont see how the second and third axis can go home if the first axis has already closed the parallel circuit unless they back off a bit until the switch opens up again before the next axis goes to home? My machine has no limit switches so I assume they are home switches.

Click the link to add information to this solution:
[575] I have finally got my limit switches wired and working - thank you. Can they also used as homing switches and if so it it just a question of looping the two inputs on the board i.e. the limit and home terminals IN2 to IN3

BYCNC Response:
This is correct. You will need to use a method appropriate for the software you are using. Also remember that NC switches are typically wired in series, while NO switches are normally wired in parallel.

User Response:
I am using the cnc planet software for your USB board. Are the limit configurations in this software?

BYCNC Response:
Yes, Planet CNC software is compatible with the use of limit switches. Configuration information will depend on your specific application. You can view Planet CNC's information here: http://www.planet-cnc.com/files/CNCUSBController.pdf

Click the link to add information to this solution:
LIMIT SWITCHES FOR AXIS. THE PRINT SHOWS THAT YOU CAN WIRE LIMITS EITHER N.O. OR N.C. SO IF THIS IS CORRECT I WOULD NEED TO TELL BOARD IN SOFTWARE HOW LOOK AT THESE LIMITS, I'M GOING GET AN INPUT LOOSE DEPEND ON IT.

BYCNC Response:
This is correct. You will need to use a method appropriate for the software you are using. Also remember that NC switches are typically wired in series, while NO switches are normally wired in parallel.

User Response:
I am using the cnc planet software for your USB board. Are the limit configurations in this software?

BYCNC Response:
Yes, Planet CNC software is compatible with the use of limit switches. Configuration information will depend on your specific application. You can view Planet CNC's information here: http://www.planet-cnc.com/files/CNCUSBController.pdf

Click the link to add information to this solution:
Limit switches for axis. The print shows that you can wire the limits either n.o. or n.c. so if this is correct I would need to tell the board in the software how to look at these limits, I'm either going to get an input or loose an input depend on how i wire it.

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

Click the link to add information to this solution:
I have nearly completed the CNC machine from the book, but I am using it with a USB breakout board, and have no idea how to wire the 6 limit switches to the board. I'm having difficulty following the diagram on the USB breakout board screen. Can someone please help me?

Yes, the Mach3 USB board has two terminals that require 24V connection. Most VFDs have a 24V output that can be used to power this part of the Mach3 USB board.

The V+ and V- on the Mach3 USB is not absolutely necessary to operate the CNC machine/router. The V+ and V- of the Mach3 USB board powers the outputs, inputs, and spindle's speed and control.

Here is the Mach3 USB link for more information:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

The new YL600 VFD we have in stock may not have this 24V output. There is a 12V terminal, but I have not tested that terminal if it outputs 12V, or if it is a 12V input. If you are only conecting limit switches to the Mach3 USB and need to power that portion, 12V will be sufficient.

I will delve into these aspects in far more detail on video.

Thanks and Merry Christmas to you as well!

Click the link to add information to this solution:
Hey Guys, I have a brand new redleaf and 5x. In the final stages of wiring and wondering a few things. Can I connect the Mach3 USB board V+ V- to my frequency inverter (type YL600-2s-2k20)? If so where? Will your upcoming (part 2)video deal with this as well as final connections for limit switches and stop button? Merry Christmas!

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

Click the link to add information to this solution:
I purchased limit switches from you mounted them on my machine and wire them to the breakout for using pin 12 and the ground on the breakout board, after a few minutes I got a message about a limit switch trip. Am I supposed to use the extra outport on the board instead of the ground?

No, you should not have received two parallel breakout boards in your CNC kit. You can return the extra item using standard shipping with COD. Our apologies for the confusion and the inconvenience.

I will answer the other question as another FAQ. Please check the Customer Service page to see the answer to that question.

If you have difficulty finding the answer, here is a link:
https://www.buildyourcnc.com/FAQ/13636

Click the link to add information to this solution:
hello, my question is, I recieved two breakoutboards exactly the same, do I need them both for my greenbull 4x8 also, I cant find any tutorial showing the installatio and placement of the limit switches, can I have some assistance please? sorry fot he bad english and thanks.

If you are using Mach3, the setting for the input pin 10 may be enabled as a default for use with the Emergency Stop. If there is no emergency stop on that pin, the reset will trip every time.

Click the link to add information to this solution:
I have the redleaf system for my black toe machine I have wired my limit switches in series NC after setting up in mach 3 I still get limit switch tripped after apply and ok setup can only run if I disable what am I doing wrong

I recommend using a an output terminal to turn on and off the laser for safety. All you need to use is the M7 (or 8) to turn the laser on and M9 to turn it off. These M codes are use in conjunction with the output terminals to control external devices. The last Pokeys57CNC tutorial part explains this concept. You can use this idea with your controller.

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Click the link to add information to this solution:
How do you configure usb cnc and the mk1 board to toggle the laser? I use jscut.org to create gcode files and am wondering if I create a setting to disable the laser when it goes a certain distance above 0 on Z+.

Fusion 360 is a program that allows you to design in a parametric 3 dimensional environment and also provides a great CAM toolset. Fusion 360 will produce the gcode with the CAM capabilities. The gcode is used to move the machine in various ways in order to mill the material; however, software is needed to interpret this gcode and cause the machine to move according to the gcode instructions. This is called control software. So Fusion is CAD/CAM, and you still need "control". Mach3 is one example of control software for milling and is highly recommended.

Install Mach3 onto the computer that will connect to the redFly(CNC electronics), then configure the Mach3 parameters for the machine (motor tuning, plug-ins, inputs/output, etc.). Home the machine, load the gcode into Mach3 and the machine will move according to the gcode.

A word of caution, since you are new to CNC machines, make sure you familiar yourself with the machine and the movements of the machine specific to how the gcode is arranged with respect to the coordinates of the machine. Try with very simple gcode until you get a very good understanding of how the machine will move.

Click the link to add information to this solution:
Hello, My friend has purchased the Redfly and I am helping him a little with it. We are both very new to CNC. I am using fusion 360 at the moment. This can tool path and create gcode. I was wondering if Mach 3 or similar is still needed. Is there a tutorial you could point me to that explains how to get the Gcode from the PC, via Serial to the Redfly?

It's generally acceptable to use one pin for all of your limit switches wired Normally Closed (NC), and another separate pin for a Z probe that is Normally Open (NO). LinuxCNC is quite flexible and allows for mixed configurations of NC and NO switches.

Just ensure you configure LinuxCNC correctly to recognize each pin's logic (Active low or active high). And perhaps run a few tests before running the machine.

Additional Information:
It's generally acceptable to use one pin for all of your limit switches wired Normally Closed (NC), and another separate pin for a Z probe that is Normally Open (NO). LinuxCNC is quite flexible and allows for mixed configurations of NC and NO switches.

Just ensure you configure LinuxCNC correctly to recognize each pin's logic (Active low or active high). And perhaps run a few tests before running the machine.

Click the link to add information to this solution:
[59] is it ok to use one pin for all of the limit switches wired NC and another pin for a z probe that is NO, or do all input pins need to be the same (NC or NO)? I would like to use LinuxCNC but will use Mach3 if necessary. a thanks!

We are currently working on a relay board that will connect to USB breakout board, and the router/spindle for both the on/off function. Unfortunately we still do not have it completed or ready to be placed on our website, but it is in the final stages of testing. Please check back regularly for updated stock!

Here is a link to a tutorial for a DIY relay circuit:

Click the link to add information to this solution:
I AM PUTTING TOGETHER THE BLACKFOOT AND USING A PORTER CABLE ROUTER. CONFUSED ON HOW TO RELAY ROUTETR WITH USB BOARD. IS THERE ANOTHER SWITCH THAT GOES BETWEEN BOARD ROUTER SO PLANET CNC CAN TURN PERHAPS VACUUM OFF?

The USB Interface page: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout

On this page, there is a datasheet that explains the connection schemes for the limit switches on step 1 of the instructions. The datasheet explains single and multiple switch configurations and parallel/serial connections schemes for the NO/NC (Normally Open/Normally Closed states).

If there is further information you need, please reply on this FAQ.

Additional Information:



Additional Information:



Additional Information:

Click the link to add information to this solution:
Please provide detailed instructions on how to connect limit switches to CNC USB BOARD. I can not find instructions anywhere. I am new to cnc world and really need help. Thanks

No, you should not have received two parallel breakout boards in your CNC kit. You can return the extra item using standard shipping with COD. Our apologies for the confusion and the inconvenience.

I will answer the other question as another FAQ. Please check the Customer Service page to see the answer to that question.

If you have difficulty finding the answer, here is a link:
https://www.buildyourcnc.com/FAQ/13636

Click the link to add information to this solution:
I have a 2000 WK 11–3 Z limit switches going to A c10r10 breakout board . Can I also use them as my home position as well. I need The wiring configuration

If your bearing does not turn anymore, it is possible to repair the frozen bearing.

You can carefully remove the shield on one side of the bearing. Use a very thin blade to remove the shield.

Once the shield is removed, use WD-40 or kerosene to wash out and clean any debris that exists within the bearing. WD-40 is a cleaner, not a lubrication agent.

You will then need to re-lubricate the bearing. Packing grease into the bearing will provide good protection not allowing too much metal on metal friction. There will be a layer of grease separating the ball bearings from the inner and outer races.

If you have a production environment, you may want to purchase extra bearings so that you will not have any down time.

If you have a rubber shield, just pry it out using any sharp object, like a utility knife. If your bearing has a metal shield, there may be a retaining ring along the outer race keeping the shield in place. Simply remove the retaining ring and the metal shield will fall out easily. If the metal shield does not have a retaining ring, that shield will not be able to be removed and a new bearing will need to be purchased to replace the frozen bearing.

Click the link to add information to this solution:
You built the first 36 inch Blue Chick for me. One of the V-Groove bearings on the X-axis froze. Is there a method of repairing this? Or do I order another and a spare. If so, what is the procedure to repair or order?

No, you should not have received two parallel breakout boards in your CNC kit. You can return the extra item using standard shipping with COD. Our apologies for the confusion and the inconvenience.

I will answer the other question as another FAQ. Please check the Customer Service page to see the answer to that question.

If you have difficulty finding the answer, here is a link:
https://www.buildyourcnc.com/FAQ/13636

Click the link to add information to this solution:
I HAVE A 2000 WK 11–3 Z LIMIT SWITCHES GOING TO C10R10 BREAKOUT BOARD . CAN ALSO USE THEM AS MY HOME POSITION WELL. NEED THE WIRING CONFIGURATION

Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.

Click the link to add information to this solution:
I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.

That will depend on the controller that was installed in the redFly. If the controller is a pokeys57CNC controller, you can use Mach 4 with that system.

You can add a 4th axis and an ATC (Automatic Tool Changer) with the redFly system.

Click the link to add information to this solution:
Does the Redfly that I bought with the GreenBull in 2016 work with Mach4? Also I want to add a 4th axis and a spindle with automatic tool changer. Will this work too or do I need a new control board? I bought my CNC with a longer Z travel, so I have plenty of room for these. Thanks!

Since the pump will use a standard 12v power supply, you will have two wires. One of those wires will be connected from the power supply to the pump. The other wire will be connected to the power supply and the pump, but cut that wire and connect one side of it in the P terminal and the other end in the S or the O terminal depending on if you need the connection as NO (Normally Open) or NC (Normally Closed).

Step number 9 in the instruction will have the relay connection information:
https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

Click the link to add information to this solution:
I wpold like to know how to hook up my water pump (12vdc 9 amp) to turn it on and off using Mach 3. I have your Blue Brew break-out board Rev. 2.8 dated 8-12. Explain how the three relay connections work for this application? Thanks.