Sure, connect O2 (output #2) on your mach3 USB board to the GND side of your relay coil. Connect the 24V power supply to the positive side of your 24v relay.

You will want to connect a flyback diode (1N4007) between the coil connections to make sure the coil back current does not damage the Mach3 USB board.

Refer to this diagram:
https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

Please let me know if this helps and if you need further guidance.

Thanks

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I recently purchesed a USB Mach3 breakout board and need help setting mach3 to use a relay to start the router can you show how to set the pins and which port to use on the board to attached the relay?

For safety's sake I would recommend a new board because they are inexpensive compared to the electronics that they support. Alternatively, it's possible that the one dead pin is a simple fix, such as a bad connection or solder joint; if you feel comfortable making those repairs then it could be worthwhile to check. Finally, if you are not using all the input pins, you could continue to operate the limit switch on pin 11 and hope for the best.

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I have a breakout board and it appears that the pin 12 connection has failed: when i move my limit switches to pin 11 they work; they don't work on pin 12. Do i need a new breakout board?

Connecting drivers from a controller to the driver does not require relays. A controller typically has pins or terminals for Step and Direction. These terminals connect to the driver's Pulse and Direction terminals. For instance for the X axis: if you are connecting from the Mach3 USB controller, you would connect the XD (X axis Direction) terminal to the Driver's DIR+ terminal, and the XP (X axis Pulse) to theDriver's PUL+ terminal, and the GND from the controller to the PUL- and DIR- terminals.

I have thorough step by step instruction for two controllers:
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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When you are talking about relatys, that is all Greek to me. Will a breakout board do what I need to hook up to my drivers?

If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

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ur gay

Additional Information:

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I have a parallel. breakout board. and no parallel port at the back of my computer do those parallel. cards. work with the breakout board?

Any of the following power supplies will be fine for powering the Mach3 USB controller:
https://www.buildyourcnc.com/item/24v

however, the limit switches do not need high current, so the following power supply is sufficient for the task of connecting limit switches:
https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?

For our parallel breakout board (https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay#prettyPhoto/2/) the schematic will show the connections going from the BB to the drivers. The parallel breakout board uses the 25 pin parallel connection to communicate from the computer to drivers, and the USB is used to power the main-board itself, supplying 5V.

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I am wiring my breakout board and it has a USB port on it. Is the USB port there to supply the 5 volt power to it?

When dealing with 3rd party machines, we have a universal setup that will fit almost any other machine, although please take in consideration the specifications in which your stepper motors and drivers are used and set to!
Now changing the controls, would be more or less changing the Breakout board/interface board to a different one that might use a different program to run your machine. Usually you will not need to change your interface board or breakout board, unless the 3rd party manufacture made it specifically to that set up.

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I purchased a 3040 CNC router off eBay a year ago and would like to change the controls. The steppers are 185oz.in motors. My question do i need to purchase a interface board and break out boards?

We recommend checking the dip switch settings on your drivers, having the correct microstepping/amp settings along with the steps/unit will help the motors run as effective as possible.
This is a default parameter that we use while we test our motors:
Driver dip switch settings will be at a 1/16 microstepping and 2.7amp (11001100) for x/y-axis and the z-axis will be at 1/4 microstepping and 2.7amp (10101100).

In planet-cnc with increasing the motor speed, you will have to modify the settings in planet-cnc (File/settings/setup) you will modify the initial speed, maximum speed, and the acceleration.
X/Y-axis step/unit: 1422.22 initial speed:500 maximum speed:750 acceleration:25
Z-axis step/unit: 1600 initial speed:100 maximum speed:300 acceleration:25
The initial speed and maximum speed will have to be roughly tested and adjusted per application.
Make sure to adjust the JOG slide bard underneath the axis controls on screen to about 750, to compensate for your x/y-axis adjustments. If left alone the speed will max out at the default setting.

Here is a video tutorial to calculate the steps required depending on your mechanical linear motion components. (

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I bought Nema 24 motors and driver package with usb board. What do i need to have more speed? Cant even jog past 25 ipm without the motor stalling (not having enough torgue)

Getting continuity from the x--/x++ might not mean it is a faulty board, unless they are bridged, so both get a pulse rather than one. But to check if you might have a opposite connection for those input:
Planet-cnc/file/settings/input/invert inputs/input 1/input 2.

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In input port section in config. Scroll down and you will see THC On, Up and Down. Enter your input pin numbers there.

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Installing THC to my limit ports on the breakout board. Once wired how do I get Mach 3 to reconize the port?

I'm not sure what you mean by XP. Can you clarify? Thanks.

All stepper motors must be wired to their own stepper motor driver. If two motors need to be driven by one signal (say there are two X motors) then the two drivers will be connected to same CP (pulse or step) and CW (direction) pins on the control interface. If the two motors need to turn in opposite directions, then swap the A and B coil connections.

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Whitch A+ or A - B + or B -

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My x and y motors are on each end of my gantry do I wire each motor to the same XP

The USB port on the Parallel Interface board is necessary to supply 5V power. Connect with a USB cable to a USB source.

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I purchased a parallel port breakout board. I have checked all the info and found nothing on the usb port. What is it used for?

The parallel breakout board has the db25 connector for data and the USB connector for power. Connect the USB from the computer to the parallel breakout board so the breakout board will have 5V of power coming from the computer. The db25 connector (connector with the 25 pins) receive data signals for each pin from 1 to 17 and have respective numbered screw terminals, some for input and some for output (18 to 25 are gnd pins).

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Should I connect both the USB and the 25 pin connector of the parallel breakout board to the computer?

The 5V power required for the breakout board can be a simple USB male to male cable, that will connect from your computer to the board itself.
Now adding a external power supply make sure that it does not exceed a total of 5V and the standard 500 MilliAMP - 1 A.

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I have a YDH-18-5 Power Supply AC Input:100-240v 47-63Hz, Ouput: 5v - 2A and need to know if its safe to use with the Parallel Breakout Board.

The size of the stepper motor is measured in holding torque, generally oz/in. You will determine the torque loads of your axes when selecting steppers. Once you know which stepper you need, the drivers and controller board are simple to pair with them.

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I'm trying to build my CNC router 3m*1.3m, but i'm not sure what is the type of stepper motor i should pay, all my CNC body is Al. I need to bay 4 Stepper motors, 4 drivers, spindle, inverter, and i don't know what is the type of controller ?

Yes, that is highly recommended for all the reasons you can imagine. Say you were doing engraving, not surfacing the spoilboard will either exhibit some areas that have no engraving at all, or areas that have engraving that is too deep. If you are cutting completely through the material, then one end may be cut all the way through but the other end will not have a complete cut, or produce onion skinning on the bottom of the workpiece.

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DO NEED TO GET THE BIG PLANING BIT OR SURFACING AND GO OVER SPOIL BOARD MAKE SURE THAT IT IS PERFECTLY LEVEL IN RELATION ROUTER?

You will need a USB cable to connect the computer and the Mach3 USB. The 64-bit operating system must be Windows and you will need the Mach3 CNC control software installed on the operating system.

You will need to install the USB driver called RNRMotion.dll. You can find the driver here: https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Move the file to your Mach3 Plugins folder Example: "C:/Users/ProgramFiles/Mach3/Plugins"

Mach3 will prompt you to select a driver and this is where you can select the "RnRMotionController" and check "Don't ask me again". This will allow your board to communicate with Mach3.

You will also need the xml file found on this page: https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

On that page, you will need to download the XML Mach3 Config File by right clicking on the link and selecting "save as". Save the Mach3Mill.xml file in your Mach3 root folder.

That file is the main configuration file for the Mach3 board. It has all of the typical settings that the Mach3 board needs.

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I have a 64 bit operating system and the Mach3 usb control board. What do i need to communicate between the two?

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , how can I wire up a regular router to that board so I can control the router

Does your plasma cutter have an external trigger that voltage can be applied to make the trigger engage? If I known, please provide the brand and model of your plasma cutter so we can determine this.

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I converted my blackToe to do plasma cutting. Used the Motor control relay on the break out board and just wired it into the plasma cutter trigger. Put a large pan (like a car oil drip pan) with about 1/4 inch of water on the table and attached fixtures. 400 15ga parts later it's still working great.

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That is so cool!!

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I would like to post a story on your setup and conversion. Do you have pictures of the process and/or the new setup?

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Hello I bought a full setup of parts a couple years ago to make a cnc router and now I have decided that I want to make a cnc router/plasma. I was wondering how to go about hooking up the plasma to the breakout board

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks