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Question #: 14416

Question: I get a probediag.dat error=5 when I start Mach3?

Current Solution

Erase the file named probediag.txt and everything should work fine. Start Mach3 again and you should not get the error.

If you still get the error, please submit additional information on this FAQ.

Respond:

Other Possible Solutions to this Question

  • when using mach3 how can I start the plasma using output signal at output 1?

    Which controller would you like to learn how to control a plasma cutter?

    Additional Information:


    Additional Information:
    Bsmced4u-pp bitsensor.com

    Additional Information:
    Bsmced4u-pp bitsensor.com

    Click the link to add information to this solution:
    when using mach3 how can I start the plasma using output signal at output 1?

  • when using mach3 how can I start the plasma using output signal at output 1?

    Which controller would you like to learn how to control a plasma cutter?

    Additional Information:


    Additional Information:
    Bsmced4u-pp bitsensor.com

    Additional Information:
    Bsmced4u-pp bitsensor.com

    Click the link to add information to this solution:
    when using mach3 how can I start the plasma using output signal at output 1?

  • When I try to run Mach3 It just crashes and restarts my computer.

    What Windows version are you running? I have heard of a windows update that crashes Mach3. Try uninstalling Mach3 then re-installing it to see if that works. Make sure to save your .xml files under the Mach3 folder or you will lose your settings. Also, copy your license file under that folder so you can re-copy it into the new folder.

    Another solution is to roll back the windows update to a previous version (just prior to the update).

    Additional Information:


    Additional Information:

    Click the link to add information to this solution:
    When I try to run Mach3 It just crashes and restarts my computer.

  • I can't get the Mach3 USB interface to work

    Please follow the steps on the following webpage:

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    Additional Information:
    Mach3 interface board not connected

    Additional Information:
    Mach3 interface board not connected

    Additional Information:
    Mach3 interface board not connected

    Additional Information:
    Mach3 interface board not connected

    Additional Information:
    Mach3 interface board not connected

    Additional Information:
    Mach3 interface board not connected

    Click the link to add information to this solution:
    I can't get the Mach3 USB interface to work

  • I ordered Mach 3 how or when will I get it?

    You will receive the license file via email.

    Additional Information:
    You may have already received it. Always check you spam folder to see if the email landed there.

    Click the link to add information to this solution:
    I ordered Mach 3 how or when will I get it?

  • [575] How do I get the USB Driver to work with Mach3 Version 1.84

    What problems are you experiencing?

    Additional Information:
    Are you able to install a newer version of Mach3? If you are worried that your configuration will be lost, you can save the configuration by copying all of the XML files from the Mach folder. The XML files contain all of the settings that you applied in Mach3. Just in case the XML files are not compatible with the new version, make sure not to erase the current Mach3 that you have on the machine.

    Click the link to add information to this solution:
    [575] How do I get the USB Driver to work with Mach3 Version 1.84

  • When I run a file with a lot of z movements, the Z seems to get lower

    Sounds like it is stalling as the z is trying to move up. I would first try putting 3-in-1 oil on the screw and run the z up and down a lot as fast as possible so you can confirm the z is capable again. It could also be the shaft or the lead screw slipping in the coupling. Finally, check the wiring where there may be zip ties or other places where the wires are fastened and look for chafing. This can cause intermittent shorts in the wires.

    Click the link to add information to this solution:
    When I run a file with a lot of z movements, the Z seems to get lower

  • I purchased license for Mach3 yesterday. When do I receive download instructions and key?

    I will check

    Additional Information:
    The license was purchased and the developer is sending you the license shortly.

    Click the link to add information to this solution:
    I purchased license for Mach3 yesterday. When do I receive download instructions and key?

  • Can I add a relay to the Mach3 USB controller?

    Yes, you can add a relay to the Mach3 USB controller. The relay must be a 24V relay on it's input side and be able to be set to active low. I demonstrate this in a video on the following page:
    https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    The video is titled: Mach3 USB Controller Outputs

    Click the link to add information to this solution:
    Can I add a relay to the Mach3 USB controller?

  • I have a planetcnc USB controller to run my project and when I start the 240v router the USB connection shuts down.

    The USB controller will only work with the Planet-CNC software. This software is well made and will provide great functionality. The planet-cnc software delivers instructions to the microcontroller on the board and the microcontroller will send out the pulse trains needed to move the machine correctly.

    There are two main alternatives if you want to use the mach3 software:
    First, get a parallel port card and add it to your computer and get a parallel breakout board. If you have a laptop/notebook computer, this will not be possible.
    Second, if you have a laptop, or really want to use the USB as the main interface for controlling the machine, you will need to get the smoothstepper board which works with mach3. The price combination is much higher than the USB controller with planet-cnc, but will work with Mach3.

    Additional Information:


    Additional Information:


    Additional Information:
    The planet cnc controller can be prone to electrical interference and has been known to cause such problems. In the first instance try to use a quality double sheilded USB cable, hopefully this will fix your problem. Alternatively you may need to sheild your limit switch, estop and or motor cabling. My pick is that a quality USB cable will fix it though, worked for me.

    Click the link to add information to this solution:
    I have a planetcnc USB controller to run my project and when I start the 240v router the USB connection shuts down.

  • I have a planetcnc USB controller to run my project and when I start the 240v router the USB connection shuts down.

    The USB controller will only work with the Planet-CNC software. This software is well made and will provide great functionality. The planet-cnc software delivers instructions to the microcontroller on the board and the microcontroller will send out the pulse trains needed to move the machine correctly.

    There are two main alternatives if you want to use the mach3 software:
    First, get a parallel port card and add it to your computer and get a parallel breakout board. If you have a laptop/notebook computer, this will not be possible.
    Second, if you have a laptop, or really want to use the USB as the main interface for controlling the machine, you will need to get the smoothstepper board which works with mach3. The price combination is much higher than the USB controller with planet-cnc, but will work with Mach3.

    Additional Information:


    Additional Information:


    Additional Information:
    The planet cnc controller can be prone to electrical interference and has been known to cause such problems. In the first instance try to use a quality double sheilded USB cable, hopefully this will fix your problem. Alternatively you may need to sheild your limit switch, estop and or motor cabling. My pick is that a quality USB cable will fix it though, worked for me.

    Click the link to add information to this solution:
    I have a planetcnc USB controller to run my project and when I start the 240v router the USB connection shuts down.

  • Can I have a slave axis on Mach3 USB Board?

    Yes, you can. You can slave the axis with two motors by using the "A" (AD and AP) terminals for the slaved motor on the axis with two motors. In Mach3, click the config menu and select "slave axis". Select the axis that contains the slave axis and select the A Axis radio button under that axis.

    Click the link to add information to this solution:
    Can I have a slave axis on Mach3 USB Board?

  • The instructions for installing the USB board say there should be a blue LED light up when computer is connected. I get a flashing red LED that goes solid when I start

    This is correct if it is the Mach3 USB controller. You will also get a rapid flashing led if you jog the machine (assuming the machine is not in reset mode or e-stop mode).

    Additional Information:
    Is it suppose to be blue or red? Mine is red.

    Additional Information:

    Click the link to add information to this solution:
    The instructions for installing the USB board say there should be a blue LED light up when computer is connected. I get a flashing red LED that goes solid when I start

  • I get a "communicating unsuccessful" when using LaserCAD and the AWC608 Laser controller

    If you are getting the "Communicating Unsuccessful!" error when you are trying to communicate between LaserCAD and the AWC608 Laser Cutter and Engraver controller (after you have already tried installing the USB driver from the LaserCAD setup procedure), these are the steps you will need for a successful communication:

    - Open the Device Manager window (right click on the start menu and select Device Manager)
    - When you plug the USB cable from the AWC608 Laser Cutter Controller (USB Type B connector) to the computer, you should see a new item in the Device Manager, possibly under "Ports (COM & LPT)", or under "Other Devices". It may show as an item under "Other Devices", possibly FT245R and has an "!" in a yellow triangle.
    - Download the latest FTDI drivers from: http://www.ftdichip.com/Drivers/D2XX.htm
    - Unzip the files to a folder that can be easily browsed.
    - Right click on the item that appeared in the Device Manager when the cable was plugged in between the Laser Cutter AWC608 controller and the computer.
    - Click on update driver
    - Select the procedure to manually install the driver and browse to the folder containing the FTDI driver and follow the step in the driver installation wizard.
    - The item should now be located under the "Ports (COM & LPT)" and should be named "USB Serial Device (COM#)". The # will be the number you will use in the LaserCAD software.
    - In the LaserCAD software, click the "Select Mode" at the far top right of the Laser CAD user interface.
    - Make sure USB mode is selected.
    - If the Machine name with the correct COM number is listed, select it and exit the dialog window. Otherwise, click on "Add" and fill in the details with the new COM number.

    Additional Information:


    Additional Information:
    Communicating unsuccessful

    Additional Information:
    Communicating unsuccessful

    Click the link to add information to this solution:
    I get a "communicating unsuccessful" when using LaserCAD and the AWC608 Laser controller

  • mach3 freezes in the middle of a run, I don't get any message. I have press reset and then the jog buttons work. I have to reset the zero and start from the last line when the machine stopped. It happens mostly during the finishing part of the g-code file

    What interface board are you using? Typically, this will be an issue with the computer that MAch3 is installed. The only other component that may affect this would be the interface between the computer and the machine.

    Click the link to add information to this solution:
    mach3 freezes in the middle of a run, I don't get any message. I have press reset and then the jog buttons work. I have to reset the zero and start from the last line when the machine stopped. It happens mostly during the finishing part of the g-code file

  • When I start my spindle I get a emergency stop in Mach 3. I have run shielded cable and it is grounded at the VFD it is wired per you site instructions. any idea what to check

    You will definitely want to adjust your debounce setting in mach3 if your emergency or limit switch is engaging.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you ever fix this issue? I am having the same problem.

    Additional Information:
    Did you try changing the denounce setting?

    Additional Information:
    Meant to say denounce.

    Click the link to add information to this solution:
    When I start my spindle I get a emergency stop in Mach 3. I have run shielded cable and it is grounded at the VFD it is wired per you site instructions. any idea what to check

  • i would like to turn on my water pump with out3 or 4 when i turn on the spindle. I have Mach3 working with the spindle on out1and 2. I have a relay wiredbut cant get out3 to flip.

    Take a look at these two videos that I created today on Instagram on the proper wiring of a relay to the Mach3 USB controller.

    https://www.instagram.com/tv/CMYGGBtj3cq/?utm_source=ig_web_copy_link
    https://www.instagram.com/tv/CMYLvq9DXVK/?utm_source=ig_web_copy_link

    Don't forget to watch the initial video on the Mach3 USB outputs on the Mach3 USB product page (last video on that page):
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    Click the link to add information to this solution:
    i would like to turn on my water pump with out3 or 4 when i turn on the spindle. I have Mach3 working with the spindle on out1and 2. I have a relay wiredbut cant get out3 to flip.

  • WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in


    Scratch-Build / Book-Build Kit:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 1600 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Additional Information:


    Additional Information:
    Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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    WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

  • Can I power the Mach3 USB interface 24V with a 48V power supply?

    The Mach3 USB interface card uses 5V (powered from the computer's USB) and a 24v to power the inputs, outputs and spindle control

    the mach3 usb interface can be found here:

    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    But the mach3 usb does not absolutely need the 24V supply. The 24v supply is only needed if you will be using limit switches (I1-4), VFD controlled automatically and for use with the outputs (O1-4)


    Additional Information:
    The 36v 8.8 amp power supply we typically recommend is for powering the stepper motor drivers.

    Click the link to add information to this solution:
    Can I power the Mach3 USB interface 24V with a 48V power supply?

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