[ Log In ]
[ Register ]
NEW: CNC Router PLANS Available for all of our Newest CNC Models!! Click here to "Design Your CNC".

Question #: 14431

Question: What are the fault conditions of the DM556 and DM542 drivers?

Current Solution

There are three main LED fault signals that the DM556 and DM442 drivers exhibit. There is a red and green LED. The red LED will show the fault signals.

The fault signals are:

- Over-Current: If there is continuous current that is above 16 amps, the Red LED will flash every three seconds. Over-current could be related to: a short in the motor coils, or two of the wires of the motor are shorted; of the motor wires/coil is shorted to ground.

- Over-voltage: If the power supply output to the driver exceeds a voltage of 52 volts, the red LED will flash twice every three seconds.

- Phase Error: Is the motor wires are not connect, or they are connected incorrectly, the red LED will flash four times every three seconds.

Respond:

Other Possible Solutions to this Question

  • What are your terms and conditions for financing?

    We work with banks who will process financing requests. For more information about submitting an application for financing please contact sales@buildyourcnc.com

    Click the link to respond:
    What are your terms and conditions for financing?

  • Please share what versions of ReplicatorG, Python, Java, Firmware and the Arduino drivers you are currently using for the whiteAnt 3d printer.

    We use the version 0024 of replicatorG which works quite well. The firmware is specified on the videos as you perform the installation. You can find the videos on this page: https://www.buildyourcnc.com/whiteAnt3DPrinterandCNCMachine.aspx

    Click the link to respond:
    Please share what versions of ReplicatorG, Python, Java, Firmware and the Arduino drivers you are currently using for the whiteAnt 3d printer.

  • What are the overall dimensions of the 2.5A small stepper drivers? Is there a CAD model available?

    The overall dimensions of our 2.5 modular stepper divers is:

    L: 1.875"/ 47.625mm
    W: 1.433"/ 36.3982mm
    H: .585"/ 14.859mm (height might change due to different terminal block height (other we have on hand is .464"/ 11.7856mm))

    Currently we do not have a CAD model on hand.

    Click the link to respond:
    What are the overall dimensions of the 2.5A small stepper drivers? Is there a CAD model available?

  • What are the dipswitch settings for the drivers?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in


    Scratch-Build / Book-Build Kit:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 1600 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Additional Information:


    Additional Information:
    Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

    Additional Information:

    Click the link to respond:
    What are the dipswitch settings for the drivers?

  • I am looking at 2 of your drivers. 1 is the 1/64 step and the other is 1/256. What is the difference between the two?

    Stepper motors are designed to move in specific increments; these increments are called "steps". For example, a common standard is for 200 steps per full revolution. Microstepping is a method to send signals to the motor to move only a fraction of a full step at a time. For example, if a motor has 200 steps per revolution and is microstepped 1/16, then effectively there are 3200 small step movements (microsteps) per revolution instead of 200 larger ones. This makes the motion of the motor much smoother and more precisely controllable, at the cost of decreased holding torque.

    Here are is a good references for stepper motor theory: http://users.ece.utexas.edu/~valvano/Datasheets/StepperMicrostep.pdf

    And Wikipedia has a good overview as well:
    https://en.wikipedia.org/wiki/Stepper_motor

    Click the link to respond:
    I am looking at 2 of your drivers. 1 is the 1/64 step and the other is 1/256. What is the difference between the two?

  • I am looking at 2 of your motor drivers. 1 is the 1/64 step and the other is 1/256. What is the difference between the two?

    Stepper motors are designed to move in specific increments; these increments are called "steps". For example, a common standard is for 200 steps per full revolution. Microstepping is a method to send signals to the motor to move only a fraction of a full step at a time. For example, if a motor has 200 steps per revolution and is microstepped 1/16, then effectively there are 3200 small step movements (microsteps) per revolution instead of 200 larger ones. This makes the motion of the motor much smoother and more precisely controllable, at the cost of decreased holding torque.

    Here are is a good references for stepper motor theory: http://users.ece.utexas.edu/~valvano/Datasheets/StepperMicrostep.pdf

    And Wikipedia has a good overview as well:
    https://en.wikipedia.org/wiki/Stepper_motor

    Click the link to respond:
    I am looking at 2 of your motor drivers. 1 is the 1/64 step and the other is 1/256. What is the difference between the two?

  • What brand and/or country of origin are the stepper motors?

    The stepping motors we sell are from China.

    Click the link to respond:
    What brand and/or country of origin are the stepper motors?

  • What are the noise levels of the 1.5 Kw and 2.2Kw spindles?

    The noise level of the 1.5 kW and the 2.2 kW are very similar. The noise level is considerably quieter than typical routers. I am going to add sound db levels to this FAQ a bit later.

    Additional Information:
    The db (decibels) reading for the spindle is 70 and an 890 Porter Cable router (a lower powered tool than the spindle) measured 90 db. Both measurements were taken in the same environment and measured at the same distance from the tool.

    Click the link to respond:
    What are the noise levels of the 1.5 Kw and 2.2Kw spindles?

  • What are the actual measurements of the 5/8 and 1/2 ID bearings?

    The dimensions for each bearing (5/8" and 1/2"):
    1/2": OD 1.1255" - 28.5877mm / height 0.3150" - 8.001mm

    5/8": OD 1.3750" - 34.925mm / height 0.3440" - 8.7376mm

    Click the link to respond:
    What are the actual measurements of the 5/8 and 1/2 ID bearings?

  • If I build a Laser with the components on this site, can I cut the 0.1mm and 0.2mm board? Is it cut in optimal conditions, or if not what you recommend ?!

    What material is the 0.1mm and 0.2mm board?

    Additional Information:
    Steel sheet


    Additional Information:
    Steel Sheet

    Additional Information:
    Thanks for the response. CO2 lasers unfortunately cannot cut metallic materials. Metals are best cut with other types of lasers, or by using oxygen assist. The oxygen assist method is not encourages as the combination or CO2 laser and oxygen is very volatile.

    Additional Information:
    and I can not do this laser to cut the steel plate, but instead of the CO2 tube I put the oxygen tube, or do not I know ?! Do I have a chance in the products on the site to create a laser for 0.1mm and 0.2mm steel sheets?

    Additional Information:
    I can help with an answer, Thanks!

    Additional Information:
    I can help with an answer, Thanks!

    Additional Information:
    Can you help me with an answer? Thank you! **

    Click the link to respond:
    If I build a Laser with the components on this site, can I cut the 0.1mm and 0.2mm board? Is it cut in optimal conditions, or if not what you recommend ?!

  • AND WHAT SIZES ARE THE PACKAGES OF MACHINE.

    the package sizes will be listed in your shopping cart, in the item detail. The site will also fully calculate shipping charges directly from the carrier, for each package you purchase.

    Click the link to respond:
    AND WHAT SIZES ARE THE PACKAGES OF MACHINE.

  • I bought your 3 axis combo and need to know what name brand is the motors and their ounces and the drivers

    Surely you know the brand motors you sold me?

    Click the link to respond:
    I bought your 3 axis combo and need to know what name brand is the motors and their ounces and the drivers

  • Under what conditions should the LED on the 3d printer driver be lit when the driver is connected to the MB?

    The driver's LED serves to indicate a fault condition. The driver chip has built in protection for overheating and over current. If the LED is on, most likely, the driver will stop until the condition is resolved. If you see the LED on, adjust the vref trimmer. First, connect a multimeter to the pads just next to the trimmer potentiometer and adjust until the voltage is lowered a bit. Alternatively, even though the PCB contains a vast amount of thermal vias and a relatively large ground plane connected to the belly of the driver, there still may be a need to cool the driver chip using a small heat sink. Do this only if you are not satisfied with the performance of the motor at the torque require.

    Click the link to respond:
    Under what conditions should the LED on the 3d printer driver be lit when the driver is connected to the MB?

  • Do you know what drivers the xylotex control boxes have

    After looking at their site, we cannot determine what drivers are used in the xylotex control box.

    Click the link to respond:
    Do you know what drivers the xylotex control boxes have

  • what is microstepping concerning the drivers

    Stepper motors are designed to move in specific increments; these increments are called "steps". For example, a common standard is for 200 steps per full revolution. Microstepping is a method to send signals to the motor to move only a fraction of a full step at a time. For example, if a motor has 200 steps per revolution and is microstepped 1/16, then effectively there are 3200 small step movements (microsteps) per revolution instead of 200 larger ones. This makes the motion of the motor much smoother and more precisely controllable, at the cost of decreased holding torque.

    Here are is a good references for stepper motor theory: http://users.ece.utexas.edu/~valvano/Datasheets/StepperMicrostep.pdf

    And Wikipedia has a good overview as well:
    https://en.wikipedia.org/wiki/Stepper_motor

    Additional Information:


    Additional Information:
    Therefore, the difference in 128th and 64th microstepping is increased resolution and smoothness for 128th microstepping, at the cost of decreased holding torque.

    Click the link to respond:
    what is microstepping concerning the drivers

  • what are the dimensions and model number of the 3/8" ID roller bearings on your website?

    The specifications for our 3/8" bearings are R6ZZ. The ZZ means double metal shielded. The metal shielding is to protect the ball bearings between the inner race and outer race.

    Inside diameter: 3/8"
    Outside Diameter: 7/8"
    Width: 9/32"

    Click the link to respond:
    what are the dimensions and model number of the 3/8" ID roller bearings on your website?

  • what are the specs of the blacktooth laser cutter (dimensions and weight) when assembled?

    The blackTooth envelope dimensions and weight:

    - Length and width: 37" x 34"
    - The height: 11.25"
    - The weight: 70 lbs.

    Click the link to respond:
    what are the specs of the blacktooth laser cutter (dimensions and weight) when assembled?

  • What are the toggle switch settings on the stepper motor drivers for the .5 in. lead screw 10 tpi 2 turns per inch? Thankyou!

    On the top of the stepper motor drivers is a grid with the appropriate toggle switch positions for the lead screw being used. If it is 2 turns per inch, the proper toggle switch positions would be 01101110. Try this and see if it works.

    Click the link to respond:
    What are the toggle switch settings on the stepper motor drivers for the .5 in. lead screw 10 tpi 2 turns per inch? Thankyou!

  • What are the specifications for the 2" strip brush as far as dimensions and width of the rubber top?

    The strip brush is .2 inches (5.23 mm) wide, so a slot of that width or slightly wider will work. We use a .25 inch groove and use glue to adhere the strip brushes in our dust shoe.

    The material of the bristles and the strip that holds the bristles are nylon.

    Click the link to respond:
    What are the specifications for the 2" strip brush as far as dimensions and width of the rubber top?