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Question #: 14438

Question: It seems that the water cooling lines inside my 2.2KW spindle are clogged. Is there a way to unclogg them?

Current Solution

You can use a compressor to unclogg the water lines of the spindle. We use this method and it works every time (so far).

Respond:

Other Possible Solutions to this Question

  • Are there any other manuals for the VFD that comes with the 2.2kw spindle?

    We have manuals for the VFD rather than the spindles. Can you specify what issue you may be having so we can help you better?

    Additional Information:
    I am having trouble wiring the VFD. (From the wall outlet to the VFD) I think the manual or setup guide on your website is wrong. The two diagrams show two different sets of terminals on the page.

    Also, do you have a video or other documentation on programming the VFD? Your videos and documentation looks like it only covers the 1.2kw version. Are the two different spindles from different manufacturers?

    Click the link to add information to this solution:
    Are there any other manuals for the VFD that comes with the 2.2kw spindle?

  • Are there instructions to disassemble the 2.2KW spindle (220v)? We need to replace the bearings.

    We actually tried dissassembling one of our spindles in house with no success, but I just found a good thread on CNCZone that has a good set of photos and instructions.

    Here is the link: http://www.cnczone.com/forums/spindles-vfd/129454-water-cooled-chinese-spindle-disassembly.html

    Please let me know if this helps.

    Additional Information:
    Also, If you have no success, let us know and we will make an attempt here on video.

    Click the link to add information to this solution:
    Are there instructions to disassemble the 2.2KW spindle (220v)? We need to replace the bearings.

  • Are there plans to release a USB Controller to work with the Planet CNC Output Board for more advanced spindle control from within Planet CNC?

    At this time we are working to release a new USB controller board that will be compatible with Mach4 software and do not have any immediate plans to update the Planet-CNC USB board.

    Click the link to add information to this solution:
    Are there plans to release a USB Controller to work with the Planet CNC Output Board for more advanced spindle control from within Planet CNC?

  • I recently purchase the BlackToe v2.1 (4x8) at a local school auction. The table is complete, however, it is missing the spindle and came in 4 (four) separate pieces. Are there plans for this machine that I would be able to use to reconstruct and determine if anything else is missing.
  • I purchased a 220V spindle with invertor last week and the ER20-A Clamping nut appears to milled incorrectly. I installed the spindle for the first time last night and was unable to screw the nut any distance with a bit inside. Looking inside the nut, there is a machined ring that is visibly off center.

    The ring inside the nut is purposely machined in this way to allow movement for the collet. Try threading the nut counterclockwise a little bit until it seems to be flush on the spindle extension. This should ensure the collet nut will thread correctly without stripping the threads on the pipe.

    Click the link to add information to this solution:
    I purchased a 220V spindle with invertor last week and the ER20-A Clamping nut appears to milled incorrectly. I installed the spindle for the first time last night and was unable to screw the nut any distance with a bit inside. Looking inside the nut, there is a machined ring that is visibly off center.

  • I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

    VFD settings........
    1) To program the VFD, wire it up, plug it in. It takes several seconds to come to life.

    2) Push the PRGM button to enter programing mode.

    3 )Push the SET button. The display will read PD000.

    4) If you push the SET button again, it will display the present setting of PD000.

    5 )By pushing the up or down arrows, you can change the setting to whatever it needs to be. (This is just an example. PD000 needs no changes)

    6)Push the SET button again to lock in the setting of PD000 and advance to the next number, in this case, PD001.

    7) Push the SET button and it will display the present setting of PD001. Again, use the up and down arrows as necessary to set PD001, then push SET again to lock it in.

    Note: You can also scroll through the PD numbers with the up and down arrows.

    8) make all settings this way.

    9) by pushing the SET button you can scroll through the settings. First push of SET moves to the next number, second push displays it's setting, third push moves to the next PD number.

    Note- If you take too long, it will leave the programing mode on it's own. If it does, just push PRGM again to return to programing mode. Then press SET and continue what you were doing.

    10) Start with PD013. Set it to 1, which returns the settings to the factory settings.

    11) Then set PD005 to 400, PD004 to 400, and PD003 to 400 IN THAT ORDER.

    12) Then set the following: PD041=8, PD144=3000

    13) Set PD209=50

    That's it for the programing. You should get 24000RPM when you push RUN.

    Click the link to add information to this solution:
    I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

  • I'VE BUFFERED A PWM SIGNAL TO 0-10V ANALOG AND I WOULD LIKE USE THAT RUN YOUR 110V 2.2KW SPINDLE VFD. COULD YOU PLEASE DETAIL THE CORRECT WIRING VFD SETTINGS GET WORKING?

    This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

    Additional Information:
    I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

    Additional Information:
    Thanks for the information. Can you let me know the model of the VFD that you have?

    Additional Information:
    VFD Model # YL600-2S-2K20

    Additional Information:
    Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

    Additional Information:
    Does your VFD have a VI terminal?

    Additional Information:
    No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

    10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
    AI2-GND-AO1-DI6-DI4-DI2-FM-24V

    Additional Information:
    Do you have a PD070 parameter?

    PD070 is the main Analog Input parameter.

    The options for that parameter is:
    0: 0-10V
    1: 0-5V
    2: 0-20mA
    3: 4-20mA
    4: 0-10V (4-20mA Stacked)
    5: XIA
    6: (VI+XIA)/2
    7: (3VA+XIA)/4
    8: (XIA_XIB)/2
    9: Max (XIA, XIB)
    10: Min (XIA, XIB)


    Additional Information:
    There is a PD-00 thru PD-09. PD-07 is currently set to 0.

    Additional Information:
    It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

    Additional Information:
    For that VFD, the parameters are P0. The 0 may look like a D on the display.

    The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

    P0-01: First Motor Control Mode
    - 0: Sensorless Vector Control
    - 1: Flux Vector Control (FVC)
    - [2]: V/F Control

    P0-02: Options of Command Source
    - 0: Operation Panel Command Channel (LED will be off)
    - [1]: Terminal Command Channel (LED will be on)
    - 2: Communication Command Channel (LED will flicker)

    P0-03: Options of Principle Frequency Source X
    - 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
    - 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
    - [2]: AI1
    - 3: AI2
    - 4: AI3
    - 5: Pulse Setting (DI5)
    - 6: Multi Speed Instruction
    - 7: Simple PLC
    - 8: PID (Proportional Integral Derivative Control)
    - 9: Communication Given

    P0-11: Upper Limit Frequency Source
    - 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
    - [1]: AI1
    - 2: AI2
    - 3: AI3
    - 4: Pulse Setting
    - 5: Communication Given

    P0-27: Command Source Bundle with Frequency Sources
    Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
    - 0: No Bundling
    - 1: Digital Setting Frequency
    - [2]: AI1
    - 3: AI2
    - 4: AI3
    - 5: Pulse Setting (DI5)
    - 6: Multi Speed Instruction
    - 7: Simple PLC
    - 8: PID
    - 9: Communication Given
    Double Digit: Options of Terminal Command Bundle with Frequency Sources
    Hundred Place: Options of Communication Command Bundle with Frequency Sources
    Kilobit: Options of Automatic Operation Bundle with Frequency Sources

    P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
    - 0: Function Code P2-10 Setting
    - [1]: AI1
    - 2: AI2
    - 3: AI3
    - 4: Pulse Setting
    - 5: Communication Given
    - 6: MIN (Al1, Al2)
    - 7: MAX (Al1, Al2)
    - Maximum range for options 1-7, accords with P2-10

    If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

    Click the link to add information to this solution:
    I'VE BUFFERED A PWM SIGNAL TO 0-10V ANALOG AND I WOULD LIKE USE THAT RUN YOUR 110V 2.2KW SPINDLE VFD. COULD YOU PLEASE DETAIL THE CORRECT WIRING VFD SETTINGS GET WORKING?

  • BUT DIDN'T SEE ANYTHING ABOUT COOLING THE LASER OFF - IS YOUR SETUP LIKE MOST OTHERS NEED BUCKET OF DISTILLED WATER TO PUMP THROUGH MACHINE?

    Cooling is not as tricky as you might think. There is 3 ways to approach this, only 2 really matter for a low scale 40w setup. First one is the cheapest and easiest. The higher the temp of water the worse your performance will be, from what I understand anything in the 30C range is about the most tolerable it gets. Lower is better. But not frozen...from what I've been told a very experienced cutter, he found 8C was the highest power he achieved.

    1. Use a 5 Gallon resovoir system which gives you a fairly large space of water to heat up before you need to tend to it. Add about a cup of anti-freeze to the mix of DISTILLED water. You don't want ANY minerals in the water that might build up in your system. The anti-freeze works to keep algae and other ickies from growing in your water.

    2. Use a smaller resovoir system (or even closed loop) and install 1 or more radiators found in CPU cooling systems with 120mm fans attached. This will continously cool your water system to ambient room temperatures, but with a tiny resovoir it will be difficult to add things like ice-packs to drop the temps if the ambient is quite hot.

    3. Using an industrial coolant system. Overkill and unless your cutting A LOT, this is a very expensive option to take. You can also explore the idea of Peltier cooling but it is extremely expensive electricity/BTU wise compared to an industrial cooler.

    Click the link to add information to this solution:
    BUT DIDN'T SEE ANYTHING ABOUT COOLING THE LASER OFF - IS YOUR SETUP LIKE MOST OTHERS NEED BUCKET OF DISTILLED WATER TO PUMP THROUGH MACHINE?

  • AM STRUGGLING TO DOWNLOAD THE LINUX EMC2 FREEWARE. MY GET INTERRUPTED AT LAST MINUTE. IS THERE ANOTHER WAY OR PLACE WHERE COULD MAYBE TRY IT FROM?

    You should use the linuxcnc.org site and click on the download menu item. They have an EU mirror as the main download option.

    Click the link to add information to this solution:
    AM STRUGGLING TO DOWNLOAD THE LINUX EMC2 FREEWARE. MY GET INTERRUPTED AT LAST MINUTE. IS THERE ANOTHER WAY OR PLACE WHERE COULD MAYBE TRY IT FROM?

  • Is it possible to manage USB Controller (Breakout) from my own (custom) Windows application? Is there a driver API or smth for that?

    We could not guarantee, nor say, whether or not your current software would be able to utilize the USB breakout board. Our USB breakout board is designed for use with Planet CNC software found here, http://www.planet-cnc.com/index.php?page=software

    As far as we know, this is the only CNC Controller software that operates on a USB breakout controller.

    Click the link to add information to this solution:
    Is it possible to manage USB Controller (Breakout) from my own (custom) Windows application? Is there a driver API or smth for that?

  • Are there .dxf files or other files for the MDF parts in Combo #1 so that they may be cut using a CNC?

    No, at this time, we do not offer any .dxf or any other type of file to cut the pieces for the DIY Combo #1. Just the directions that you are already able to access with the dimensions in them.

    Additional Information:

    Click the link to add information to this solution:
    Are there .dxf files or other files for the MDF parts in Combo #1 so that they may be cut using a CNC?

  • HAVE 3D PRINTER THAT WANT TO MAKE CNC ROUTER ,IS THERE ANY GUIDES SHOW ME THE WAY

    What 3d printer do you have?

    Additional Information:
    whiteant

    Click the link to add information to this solution:
    HAVE 3D PRINTER THAT WANT TO MAKE CNC ROUTER ,IS THERE ANY GUIDES SHOW ME THE WAY

  • i have a breakout usb controller iam using a spindle output to active a relay 5V but it didnt work.... whats the problem, what else i need to active that realy 5v 10A?

    To control a spindle using the USB CNC interface, you will need a relay board that contains a transistor that can activate the relay with a power source with enough current that can activate the relay. This video explains all of the information you will need to develop this relay circuit:

    &index=44&list=PLE72E4CFE73BD1DE1

    Click the link to add information to this solution:
    i have a breakout usb controller iam using a spindle output to active a relay 5V but it didnt work.... whats the problem, what else i need to active that realy 5v 10A?

  • Hello, After watching the tutorial to set up my spindle in Mach3, My outputs are not working. Any help would be appreciated. Just Simple on/off.

    I created a video that demonstrates the wiring and Mach3 configuration for the Mach3 USB controller. It is the last video on the following webpage:
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    If you have a different controller, let me know and I can provide further inforatmion.

    Click the link to add information to this solution:
    Hello, After watching the tutorial to set up my spindle in Mach3, My outputs are not working. Any help would be appreciated. Just Simple on/off.

  • How can we check our 1.5kw spindle. we get a dL error after we start to cut. it spins up fine. We checked IGBTs in the VFD and they're not shorted. We suspect intermittent short INSIDE the spindle. What do you think?

    dL usually stand for a short that is occurring within the spindle or spindle wiring. I would recheck the wiring going from the VFD to the spindle, as well as the terminal on the spindle where there should've been some soldering required. We usually tend to either heat shrink or use electrical tape to cover the terminals so no contact or arching can be present.

    Also depending on the VFD you have please adjust the setting pd008, to the voltage that is required (110V/220V).

    If the issue proceeds please contact use at customerservice@buildyourcnc.com, for further assistance or replacement.

    Click the link to add information to this solution:
    How can we check our 1.5kw spindle. we get a dL error after we start to cut. it spins up fine. We checked IGBTs in the VFD and they're not shorted. We suspect intermittent short INSIDE the spindle. What do you think?

  • BUILDING ONE OF YOUR GREENBULL 6X LONG AND 2.2 KILOWATT SPINDLE DOES NOT FIT. SEEMS LEAD SCREW YOU SENT WITH KIT IS SHORT 42" LOOKS LIKE IT NEEDS TO BE 5 OR 6 INCH LONGER. THIS CORRECT? WHAT THE NEEDED LENGTH FOR UNIT?
  • ARE THERE STILL VIDEOS THAT CAN WATCH AS PUT THIS TOGETHER, I'LL BUY THEM IF HAVE TO, VERY FUSTURATED WITH ELECTROCTICS AND WIRING PART.
  • I WOULD LIKE TO KNOW IF THERE IS A STORE OR SHOP WHERE CAN SEE THE PRODUCT AND BUY IT?

    If you are located near Houston, Texas area you can stop by our shop. If you are not near us, you can check in our forums, and see if you can find someone in your area that has one of our machines, and would be willing to let you come see it in action.

    Click the link to add information to this solution:
    I WOULD LIKE TO KNOW IF THERE IS A STORE OR SHOP WHERE CAN SEE THE PRODUCT AND BUY IT?

  • IS THERE A WAY TO GET RID OF THE PARALLEL CABLE AND SOMEHOW USE USB ?

    If you select the Settings Page and select or tick Auto Limit Override - this will allow you to back off the switch.

    Additional Information:
    limit and home switch

    Click the link to add information to this solution:
    IS THERE A WAY TO GET RID OF THE PARALLEL CABLE AND SOMEHOW USE USB ?

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