There are several endmills that would work for that application. Here's the one we use in our own shop: https://buildyourcnc.com/Item/endmill-singleflute-upcut-Onsrud-1-flute-plastic-wood-aluminum for cutting .75 inch MDO.

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Which end mill would you advise to buy for cutting in full depth MDF and plywood of up to 20mm thickness? I am about to install a 2.2k spindel on my cnc.

For the 2.2kW Spindle you would need the ER20 1/2" Collet.

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What 1/2" collet and nut do I use for the Greenbull with the 2KW spindle? I want to order the Onsrud Spoilboard surfacing cutter.

The type of wire that should be used between the spindle and the VFD (Variable Frequency Driver also called the inverter) should be of stranded type and we use between 18 and 16 AWG.

The total current is divided among the three coil wires, therefor a wire gauge of 16 should be sufficient.

Currently we use 20AWG 4 conductor.

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What kind of wire should I use between the invertor and the spindle?

If you have the laser firing using the Z direction, then you want to make sure that the thickness and clearance plane is extremely small. The time it takes for the software to think that the z axis has lowered to the depth set in the design is causing the laser to stay on in a single position for too long. Make sure that the depth is extremely small, like .0001" or the smallest amount allowed by the Vectric software. Also, make sure the clearance plane (the height that the z axis would raise to clear any protrusions like clamps and the such) is extremely low.

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I have been using a Blacktooth for some time, with Vectric2d and Mach3. I have always found that the laser burns a hole before moving off. I have always set material thickness at actual value. Should it be set very low? Also, of the many post processors supplied with 2d, which is best for Blacktooth?

The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

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[78] What size circuit breaker should I use for this spindle?

The 2.2kW spindle has a power rating of 2.2kW or 2200 watts.

If the VFD AC voltage input is rated for 220 volts, then 2200 watts / 220 volts is 10 amps, so a 15 or 20 amp breaker will work.

If the VFD AC voltage input is rated for 110 volts, then 2200 watts / 110 volts is 20 amps, so a 25 or 30 amp breaker will work.

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[77] What circuit breaker should I use for this spindle?

The spindle water inlet and outlet fittings are 1/4 Inside Diameter and 3/8 Outside Diameter.

You can find the silicone tubes here:
https://buildyourcnc.com/item/pneumatic-hydraulic-silicone-tubing

This fitting will connect to the pump (1/2" male to 1/4" female):
https://buildyourcnc.com/item/pneumatic-hydraulic-Tube-Fitting-Female-to-Male

And this fitting will provide a reduced barbed size (1/4") for the tube:
https://buildyourcnc.com/item/pneumatic-hydraulic-Tube-Fitting-Barbed-to-Male

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Witch size of water tubes is used for the 2,2 Khz spindle and do I need som fitings for the Submersible Water Pump

Hello, I was wondering if the Blactooth laser cutter can engrave in 3d, different depths in the same piece of wood?

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I was wondering what the max depth is for something to go into the 40W C02 Laser cutter and engraver with blacktooth

We generally use the USB to power the interface (breakout board). The current from the computer is sufficient to supply the breakout board.

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I have a blue brew break-out board. Do I use a seprate power supply for it and what amp output should it have if used.

We generally use the USB to power the interface (breakout board). The current from the computer is sufficient to supply the breakout board.

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I have a blue brew break-out board. Do I use a seprate power supply for it and what amp output should it have if used.

It will depend on how you configure the machine to use the Laser and plasma. Is the laser on a separate gantry? That will determine the way you will connect the laser control system or if you use a typical CNC controller. The plasma will need inputs of THC on, THC up, THC down and outputs to trigger the plasma torch. I recommend the Pokeys57CNC for the plasma and you can also fire the laser with it, but you will not be able to do engraving with the laser unless you use a laser controller. If you use a laser controller, you will need to either build circuitry to switch the digital signals from which controller you will be using, or if you have the laser on a separate gantry, you can use a traditional laser controller connected to the stepper motor drivers on that gantry.

Users response:
I was planing on using same gantry, and installing plasma and laser module on z axis along the side with current router. Perhaps if it’s needed installing another z axis on current z axis. So that when I use plasma, router z will be homed and plasma z axis will be able to utilize thc.

When you say “If you use a laser controller, you will need to either build circuitry to switch the digital signals from which controller you will be using,”
If i install laser controller, pokeys and router motion card, do you mean all ( axis and router/laser/plasma) signals or just the one that controls router/laser/plasma?
I was wondering if I could jump (parallel connect) axis signals from card to card without ?
Also do you prefer ethernet card or usb?
I really do appreciate your help :) thanx again.

Buildyourcnc response:
Not a problem at all.

Remember that with all of that weight on the z-axis, you will not be able to do efficient raster style engraving.

By putting the laser on another gantry, say at the far end of the table, then you would be able to use a laser controller that controls its own stepper motors and the nozzle can have fast swing motion for engraving. With the laser on the z-axis of the spindle (like see on the greenBull), you will only be able to do vector motions for the laser.

You can also have a CNC interface and laser controller controlling the same stepper motor drivers, but you will need a few tri-state buffer chips where you can use a toggle switch for which controller has control of the drivers.

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How should I control a plasma torch, spindle and a laser on my CNC machine?

The blackTooth's 40 watt laser tube can be cooled with simple tap water. A bit of anti-freeze keeps the tap water clean and free of algae. The cooler the water, the better output you will get from the laser. A great source of information can be found here: http://www.buildyourtools.com/phpBB3/viewtopic.php?f=8&t=3452

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What kind of cooling system should we set up for the Blacktooth laser cutter laser tube? Can tap water be used? Is water temperature critical?

Please use these settings for our 110V VFD's:

Change PD001 to '0' or '1' (source of run commands/one will be computer controlled)
Change PD003 to 300 (main frequency - Hz)
Change PD004 to 300 (base frequency - Hz)
Change PD005 to 400 (max operating frequency - Hz)
Change PD006 to 2.5 (intermediate frequency - Hz)
Change PD008 to 110 (max voltage - V)
Change PD009 to 15 (intermediate voltage - V)
Change PD010 to 8 (minimum voltage - V)
Change PD011 to 100 (frequency lower limit - Hz)
Change PD142 to 7 (rated motor current - Amps)
Change PD143 to 2 (motor pole number)
Change PD144 to 3000 (rated motor revolution)
For further info please refer to (https://www.buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd#prettyPhoto/9/) for wiring and other specifications.
Please check you wiring to be correct as the illustrated photo on the diagram.

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PD003 should be set to the base operating freq. stamped on your motor/spindle typically 400hz

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How should I configure the 110v vfd with 2.2kw spindle? When I use the configuration on the spindle page, I get an over-current error (e.oc.a).

The pocketing depth per pass will depend on the hardness of the material, the router/spindle you are using and on the melting point of the material. Use the feedrate that you would normally use for the size and type of end mill. You will need to test the depth per pass, starting at the full depth of the pocket. The spindle should have no problem, but if you are using a router, then it may bog down, so easing up on the depth per pass is recommended. If the spindle/router has no problem at the depths you are using, then you need to evaluate the edge finish to determine if it is acceptable. If it is not acceptable, then ease up on the depth per pass. Keep doing these steps until you have the finish and precision you expect.

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what depth increment should I use for pocketing and profiling with the 1/2" end mill?

Yes, all of the spindles come with collets. The collets have a 1/4" (6.35mm) bore for end mills that have a 1/4" shank. The ER specification is different for the 1.5kW (ER-11) and the 2.2kW (ER-20).

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I’M LOOKING TO PURCHASE SPINDLE AND VFD WAS CURIOS IF THE SPINDLES COME WITH COLLETS SO WHICH ONES?

The first step would be to reinstall the required files. You can find detailed instructions for the software/firmware installation process here. https://www.buildyourcnc.com/whiteAnt3DPrinterandCNCMachine.aspx

If that doesn't work, you should send an email to techsupport@buildyourcnc.com giving your purchase information and the system you are running so we can provide more detailed support.

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The firmware for the whiteant I bought from you is not responding. How can I reload? Which firmware should I reload?

If you are using a router that will not fit into the router mount, it is best to have the mount requested from us. The mounts were designed with the appropriate thickness of material for structural purposes and to maintain this structure under load.

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Can I make the whole for the router larger? This is for a blacktoe and the whole is about 1/4 inch in diameter too small.

We currently do not have any Nema motor's with a .375"/3/8" shaft diameter. The motors in stock 100 oz, 425 oz, with a 1/4" input shaft. Our 651 oz, with a 1/2" input shaft.

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Your combo kits don't specify whether they are standard NEMA motors. I need Nema 34 with a .375 shaft diameter. Which 3 axis kit work for these requirements?

Any of the following power supplies will be fine for powering the Mach3 USB controller:
https://www.buildyourcnc.com/item/24v

however, the limit switches do not need high current, so the following power supply is sufficient for the task of connecting limit switches:
https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?