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Question #: 1011

Question: How do I submit an idea in the R&D section?

Current Solution

Click on the R&D menu selection. Log in, using the convenient log in section on that page and fill out the two questions pertaining to the research request.

Respond:

Other Possible Solutions to this Question

  • In mach3, how do you flip the direction of an axis?

    To change the direction of an axis in Mach3:
    - open Mach3
    - Click on the config selection on the top menu
    - Click on ports and pins under the config menu
    - Click on the motor outputs tab in the ports and pins dialog box
    - In the axis row that you wish to chang ethe direction, click on the active low toggle for direction.

    Click the link to add information to this solution:
    In mach3, how do you flip the direction of an axis?

  • How do I wire two motors on the same axis?

    Yes, you can use 2 motors in the same axis output, however you will still need a driver for that stepper motor. Also depending on the orientation on which you mount the motor you might have to invert the direction of the motor, and that will be simple by swapping the A+,A-, to the B+,B- locations and vice versa, from the driver to the motor wiring.

    The wiring scheme would look like this:
    The step and direction output terminals on the CNC controller interface for the axis you want to have two motors would connect to both drivers of the two stepper motors on that axis.

    Additional Information:
    I have been running two motors from the same driver for 10 years on my 3m x 1.6m router. Both motors driving the gantry are wired together. I see no reason to use two drivers. The motors are high torque Nema 34. I've had no issues.

    Additional Information:

    Click the link to add information to this solution:
    How do I wire two motors on the same axis?

  • How do I connect a heated bed to the whiteant

    Connecting a heater bed to the whiteAnt is currently unavailable with our current version electronics, as we have tried to get around that issue here! We do not have the available slot for another thermocouple, so reading the temperature will not be possible for the heater bed. Also doubling the heater bed and extruder is not recommended, in which our current electronics will not be able to work with the additional heater bed.

    Click the link to add information to this solution:
    How do I connect a heated bed to the whiteant

  • how do I connect the parallel breakout board?

    You can go here to find the diagrams and instruction on connecting the parallel breakout board:

    https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

    Also, please make sure to watch all of the electronics tutorial videos here:
    https://www.buildyourcnc.com/CNCElectronicsandWiring.aspx

    Click the link to add information to this solution:
    how do I connect the parallel breakout board?

  • How do I put two motors on the same axis

    Yes, you can use 2 motors in the same axis output, however you will still need a driver for that stepper motor. Also depending on the orientation on which you mount the motor you might have to invert the direction of the motor, and that will be simple by swapping the A+,A-, to the B+,B- locations and vice versa, from the driver to the motor wiring.

    The wiring scheme would look like this:
    The step and direction output terminals on the CNC controller interface for the axis you want to have two motors would connect to both drivers of the two stepper motors on that axis.

    Additional Information:
    I have been running two motors from the same driver for 10 years on my 3m x 1.6m router. Both motors driving the gantry are wired together. I see no reason to use two drivers. The motors are high torque Nema 34. I've had no issues.

    Additional Information:

    Click the link to add information to this solution:
    How do I put two motors on the same axis

  • How do I connect my motor wires to the driver?

    Use the datasheet associated to the motor that you purchased. Use the bipolar parallel configuration to optimum performance. The datasheets are located in their respective motor product pages. Just click on the motion electronics at the left and scroll down to the motor you have and click on the title, or datasheet link next to the motor. The datasheet will either be in the form of a pdf, or within the instructions on that product page.

    Additional Information:
    wiring diagram



    Additional Information:


    Additional Information:

    Click the link to add information to this solution:
    How do I connect my motor wires to the driver?

  • How do I interface to a laser with the Pokey57

    We have a video that shows the connection and implementation of a CO2 laser on the youtube channel here:

    &t=17s

    That video should show how I'm connecing the Pokeys57CNC to the laser tube power supply TL/TH terminal. I also show how to configure Mach3 to trigger the laser on and off using the M7 and M9 codes.

    Let me know if this helps.

    Click the link to add information to this solution:
    How do I interface to a laser with the Pokey57

  • HOW DO I WIRE FROM THE BREAKOUT BOARD TO DRIVER?

    CP+ to COM
    CP- to STEP
    CP+ to CW+ (small jumper wire)
    CW- to DIR

    Additional Information:
    If the driver does not have CP or CW labels, the CP is Step and the CW is Direction or DIR. If you connect the 5v to CP+ (or Step+) and CW+ (or DIR+) and the pin to CP- (or Step-) and another pin to CW- (or DIR-), then in software, the configuration for the step on that axis must be active low. Otherwise, if you connect the GND to CP- (or Step-) and CW- (or DIR-) and the pin to CP+ (or Step+) and another pin to CW+ (or DIR+), then in software, the configuration for the step on that axis must be active high.

    Additional Information:
    If you have a driver that is labeled pul, dir and ena: Pul+ is the Step+ and Pul- is the Step-. Pul is short for pulse. A pulse will create a step. Don't worry about the enable terminals.

    On the x-axis, pin #2 can go to pul- and pin #3 can go to dir-. The 5v will go to pul+ and dir+. The configuration for each axis for step will be active low and toggle active low for the dir on each axis to make it go in the direction desired.

    Additional Information:


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    Click the link to add information to this solution:
    HOW DO I WIRE FROM THE BREAKOUT BOARD TO DRIVER?

  • how do I get the status of my order?

    If you are needing a status of an order that you purchased from us, you can either log-in and click on the "My Account" link at the top, or call us at 281-815-7701.

    The "My Account" link will contain all of the orders and tracking numbers associated with those orders. If the order does not contain a tracking number, call us to get a status of the order. In most cases, we will call you first if there is a backorder in our inventory.

    Click the link to add information to this solution:
    how do I get the status of my order?

  • HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

    The instructions on how to do this are found here, in these two videos, http://buildyourcnc.com/PrimeronHomingandLimitSwitches.aspx

    Additional Information:

    Click the link to add information to this solution:
    HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

  • how do I determine the steps per inch for the motors?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in


    Scratch-Build / Book-Build Kit:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 1600 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Additional Information:


    Additional Information:
    Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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    Click the link to add information to this solution:
    how do I determine the steps per inch for the motors?

  • How do I cut on the inside of a polygon using CAMBAM?

    The apply a machining operation that cuts along the inside of a polygon, you will need to use the profile machining operation located at the top of the user interface, the first icon in red to the left. Hovering over the icons will inform you of what machining operation the icon represents.

    Select the polygon and click on the profile icon. A new profile operation will be created in the left drawing pane (outline of machining operations). Underneath the drawing pane, there is another pane with parameters for the profile listed. Find the Inside/Outside parameter and click just right of that parameter to change the setting to inside.

    Click the link to add information to this solution:
    How do I cut on the inside of a polygon using CAMBAM?

  • How do I use the outputs on the Mach3 USB controller?

    I created a video to demonstrate how to use the outputs on the Mach3 USB controller. You can find this video on the following page:
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    Scroll down to the 5th video on that page. The title of the video is: Mach3 USB Controller Outputs

    Click the link to add information to this solution:
    How do I use the outputs on the Mach3 USB controller?

  • How to I get the VFD to display rotation speed in RPM?

    To calculate RPM use this formula, in which you will have to find RPM's when you have Hz.
    1 RPM = 0.01666666667 Hz
    Formula: 0.01666666667 × RPM = Hz
    On our VFD if you select the >> button about 3-4 times, it will change from Hz, A, or ROTT.
    When the LED's are lit on Power, FOR, and ROTT, you should be able to see the RPM the spindle is running at, our maximum setting for these spindles is 400Hz / 24000 RPM.

    Additional Information:


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    Additional Information:
    press the shift key on the key pad and the led at the top of the display will move to the right until the Rot (RPM) led is lit the display will now show RMP


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    Additional Information:

    Click the link to add information to this solution:
    How to I get the VFD to display rotation speed in RPM?

  • The mach3 USB card requires 24V, how do I supply this?

    If you are using a spindle with a VFD, there is a 24 volt power supply that will provide the correct power for the V+ and V- on the Mach3 USB. The 12V option is only if you are using the limit switches on that side of the board, but if you are using it to control spindle speed and for the outputs, it's best to use a 24V power supply, or the 24V output on the VFD.

    Additional Information:
    Closed loop

    Additional Information:
    Can i use 12v in the 24v input

    Click the link to add information to this solution:
    The mach3 USB card requires 24V, how do I supply this?

  • HOW DO I SET THE DIP SWITCHES?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in

    Additional Information:

    Click the link to add information to this solution:
    HOW DO I SET THE DIP SWITCHES?

  • How do I keep the lead screw from moving back and forth?

    The lead screw needs to be stabilized axially. The lead screw should turn, but not move any other way. The method to keep the lead screw stable is to use two bearings with ID (inside diameter) that match the diameter of the lead screw. The bearings are positioned before and after a stable structural part. A collar is positioned at one side of the bearing assembly and another collar, or end of a coupling is positioned at the other side of the bearing assembly.

    Additional Information:
    How many times do you need to turn the handle to move the lead screw 1 inch?

    Additional Information:
    For our 5 start 10 tpi, the lead nut will travel one inch with two turns of the lead screw.

    Click the link to add information to this solution:
    How do I keep the lead screw from moving back and forth?

  • how do I build the blackfoot?

    the blackFoot is built using the online instructions found here: http://buildyourcnc.com/Item/cnc-machine-blackFoot-v4

    Click the link to add information to this solution:
    how do I build the blackfoot?

  • How do I program the 2.2kw VFD to jog with a Digital Input

    It is possible to connect and configure the spindle VFD to the mach3 via an RS485 communication and protocol.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.



    Additional Information:
    This looks easy enough, however, the VFD that came with my spindle is made by Huajiang, not a Huanyang. The parameter codes are different and do not line up with the ones offered in this response.

    Click the link to add information to this solution:
    How do I program the 2.2kw VFD to jog with a Digital Input

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