A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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What would be your recommendation for "power supply 2 (24vdc)" connecting to USB motion card?

Any of the following power supplies will be fine for powering the Mach3 USB controller:
https://www.buildyourcnc.com/item/24v

however, the limit switches do not need high current, so the following power supply is sufficient for the task of connecting limit switches:
https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?

We generally use the USB to power the interface (breakout board). The current from the computer is sufficient to supply the breakout board.

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Breakout Board with Relay. What is the USB connection on this board for? Does this board Still require a 5v power supply?

For our parallel breakout board (https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay#prettyPhoto/2/) the schematic will show the connections going from the BB to the drivers. The parallel breakout board uses the 25 pin parallel connection to communicate from the computer to drivers, and the USB is used to power the main-board itself, supplying 5V.

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I am wiring my breakout board and it has a USB port on it. Is the USB port there to supply the 5 volt power to it?

The Mach3 USB interface card uses 5V (powered from the computer's USB) and a 24v to power the inputs, outputs and spindle control

the mach3 usb interface can be found here:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

But the mach3 usb does not absolutely need the 24V supply. The 24v supply is only needed if you will be using limit switches (I1-4), VFD controlled automatically and for use with the outputs (O1-4)


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The 36v 8.8 amp power supply we typically recommend is for powering the stepper motor drivers.

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Can I power the Mach3 USB interface 24V with a 48V power supply?

This video will illustrate how to test for laser power:

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HOW TO KNOW IF THE POWER SUPPLY OF THE LASER TUBE IS DAMAGED

The Mach3 USB interface card uses 5V (powered from the computer's USB) and a 24v to power the inputs, outputs and spindle control

the mach3 usb interface can be found here:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

But the mach3 usb does not absolutely need the 24V supply. The 24v supply is only needed if you will be using limit switches (I1-4), VFD controlled automatically and for use with the outputs (O1-4)


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The 36v 8.8 amp power supply we typically recommend is for powering the stepper motor drivers.

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The electronics for my current cnc machine has a 36v 8.8 amp power supply. Is this power supply sufficient to power my new Mach3 USB interface?

I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

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Good evening, if I wanted to use your inductive proximity sensor's with your USB interface board what would I need besides the sensors I would be using 5 of the sensors. I have a 48V 12amp power supply. Thank you

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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What would be your recommendation for "power supply 2 (24vdc)" connecting to USB motion card? Are there any videos explaining it's connection to the relay coil? (not quite sure what relay coil is)

To use the inputs and outputs on the MAch3 USB controller, you will need at least a 12 VDC power supply inte 24V terminal (V+) and the DCM terminal (V-). The common lead of the limit switch will be connected to DCM (V-) and the NO (Normally Open ) lead of the limit switch will be connected to the Input of your choice (IN1 - IN4).

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[65] So do you need a 24 volt power supply on the USB breakout board or can you use the 5 volt side ?

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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What is the relay coil on the USB motion card for?

The dual 24VDC relay can use any 24V power supply that outputs 24V DC. A great power supply that will work well with this dual 24VDC relay is this power supply: https://buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

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[797] Should I use a 24V power supply for this relay?

Yes, the 651 oz/in motor requires a driver that is compatible to the motors (the motor will draw 6 amps max and the driver paired with this motor will be able to allow for a 6 amp draw). I would also recommend a 36 volt power supply for better high velocity performance.

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I HAVE ONE OF YOUR SMALLER STEPPER MOTORS RUNNING MY X AXIS BRIDGE CRANE AND IF IT IS MOVED TO FAST THE MOTOR SOUNDS LIKE SKIPPING STEPS WILL 651OZ REQUIRE A DIFFERENT POWER SUPPLY CONTROLER?

Can you test the output of the 5V DC adapter to check the output voltage?

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The 5VDC voltage was generated by a PC ATX power supply and was measured (5.0VDC) just before connecting it to the controller PCB. I also verified polarity prior to powering up.

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Please call us to initiate a replacement of the USB interface. We would also like the existing USB interface to be return so that we can investigate the cause of this failure.

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I connected 5Vdc power to the alternet connector of the USB Breakoutboard with the proper jumper setting and the board fried. What did I do wrong?

No, the red mach3 USB controller will only work with mach3, you will need the pokeys57cnc. This controller will work with mach3 or mach4.
Here is a link:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

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Hi, is it possible to operate red USB controller with Mach4? What plugins do I need? Thank you.

First, see Jack's build: https://www.buildyourcnc.com/JackRehak.aspx

The difference between mounting the electronics in the gantry is that the connection from the computer (signal level) is long. The alternative, where the electronics is near the computer, the motor cables are long (to reach from the drivers to the motors).

Mounting the breakout board, drivers and power supply within the gantry will cause you to have a long signal connection from the computer to the breakout board. That is fine as long as the cable is long enough, possibly shielded, and can carry the signal at long cable lengths. Make sure to have the cable well away from the motor cables as these will cause quite a bit of interference.

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Provided they will fit and I install a ventilation/cooling fan, is there any reason why I should NOT mount the electronics (breakout board, stepper drivers and power supply) inside the gantry box in my BlackToe 2x4?

Our CNC machines can be lengthened to work with our customers specific projects.

For a 3.5' x 14' cutting surface, I would recommend our greenBull 4X! (4'x8'). You will only need to add the remaining length of rail(4) and chain(2) to accommodate the additional 6Ft, so this machine will have a cutting surface of 4' x 14'.

The additional lengths for the x-axis travel will be a total of 28Ft, and 14Ft of chain. We recommend selecting all the items you wish to purchase and see the actual total in your cart.

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I HAVE INTEREST IN SOME KIT AROUND 14' X 3.5' CAN YOU SUPPLY? ALREADY PRICE? AND WHAT MORE NEED?, MY IS MODELING KAYAKS CNC

The instructions on how to use a plate for z-axis homing (moveable sensor) can be found here:

http://www.planet-cnc.com/faq/moveable_sensor/

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Using your USB control board, is it possible to install and use a Z axis touch plate? If yes, what board connections would it be installed to?

Are you able to install a newer version of Mach3? If you are worried that your configuration will be lost, you can save the configuration by copying all of the XML files from the Mach folder. The XML files contain all of the settings that you applied in Mach3. Just in case the XML files are not compatible with the new version, make sure not to erase the current Mach3 that you have on the machine.

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[575] Hi, I have an old version of MACH3 V1.84 - Can someone tell me where to place the USB motion drive as there is no plugin folder in this version.