A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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What would be your recommendation for "power supply 2 (24vdc)" connecting to USB motion card? Are there any videos explaining it's connection to the relay coil? (not quite sure what relay coil is)

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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How do I connect the outputs on the USB motion card for Mach3?

You can find the wiring diagram for the Mach3 USB card on its product page here:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

Here is a direct link to the diagram:
https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

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I need wiring instructions for the ST- USB MOTION CARD

We generally use the USB to power the interface (breakout board). The current from the computer is sufficient to supply the breakout board.

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Breakout Board with Relay. What is the USB connection on this board for? Does this board Still require a 5v power supply?

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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How do I connect the outputs on the Mach3 USB motion card?

A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

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What would be your recommendation for "power supply 2 (24vdc)" connecting to USB motion card?

The relay is only used for devices like routers, spindles, coolant, mist, etc. The relay works like an automatic switch and will allow current to pass when the relay is engaged.

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The relay doesn't have a A+ B - it has signal in god. 5v. / 0 S P. This has to go to my USB motion card wiring shows v+ goes to top of coil no number and comes out the bottom to #2 the relay I got from you is not that simple

The relay that should be used with your USB BOB for controlling mist/flood/spindle on/off is one of the following options.

You could get and use the Planet-CNC.com Output Board found here, http://www.planet-cnc.com/index.php?page=shop

Or you could create your own setup using a resistor, solid state relay, transistor, and diode. You can watch this video, https://www.youtube.com/watch?feature=player_embedded&v=PJO_XoLL6lQ, to find out the correct way to accomplish this.

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What relay should be used with your USB BOB for controlling mist/flood/spindle on/off?

If the Mach3 USB does not have a 24V power on the limit switch/output/DAC side of the board, then those functions (limit switches, outputs and the DAC) will not work. If you have a spindle, you can use the 24V output from the VFD (Variable Frequency Drive) to serve as the 24V supply.

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What functionality is lost if 24V power supply not provided to "Mach3 USB Motion Card"?

You can use any of the inputs on the mach3 controller. If there is a free terminal input terminal, use that one. You will need to modify the input number in the inputs tab in config->Ports&pins to assign the limit to the correct input number. When adding the pin number, make sure that the port number is 3.

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Mach 3 USB motion card: what two pins do I use for the limit switches and E stop button? One of the wires pulled lose and I don't remember what the other contact was.

The pinout of the USB interface's keyboard job interface can be found here at the usb interface page:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout#prettyPhoto/2/

Scroll down to the instructions below the description and it's the first instruction step. Click on the picture. Just copy and paste that link into the address bar and the diagram should appear.

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What is the pinout of the 12-pin keyboard jog header on the V2.1 CNC USB controller?

The password is: 608

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WHAT IS THE SYSTEM PASSWORD FOR LASER CONTROL UNIT?

You can expect a one week lead time for our machines.

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WHAT IS THE LEAD TIME FOR BLACKTOE?

You can expect a one week lead time for our machines.

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WHAT IS THE LEAD TIME FOR BLACKFOOT

You can expect a two week lead time for the redFrog pick and place machine.

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WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

Shipping crate 121" X 36" X 92"

Weight 511 LBS

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ship in india pls

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- adding products to the cart
- go to the cart and enter shipped by address
- and pressing the calculate shipping button

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WHAT IS THE SHIPPING WEIGHT AND DIMENSIONS FOR GREENLEAN?

You can expect a two week lead time for the redFrog pick and place machine.

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WHAT IS THE LEAD TIME FOR REDFROG?

Shipping crate size 121" X 36" X 92"

Weight 511 LBS

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WHAT IS SHIPPING DIMENSIONS AND WEIGHT FOR THE VERTICAL LASER.

Yes, you can add a relay to the Mach3 USB controller. The relay must be a 24V relay on it's input side and be able to be set to active low. I demonstrate this in a video on the following page:
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

The video is titled: Mach3 USB Controller Outputs

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Can I add a relay to the Mach3 USB controller?