I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

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Good evening, if I wanted to use your inductive proximity sensor's with your USB interface board what would I need besides the sensors I would be using 5 of the sensors. I have a 48V 12amp power supply. Thank you

When dealing with 3rd party machines, we have a universal setup that will fit almost any other machine, although please take in consideration the specifications in which your stepper motors and drivers are used and set to!
Now changing the controls, would be more or less changing the Breakout board/interface board to a different one that might use a different program to run your machine. Usually you will not need to change your interface board or breakout board, unless the 3rd party manufacture made it specifically to that set up.

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I purchased a 3040 CNC router off eBay a year ago and would like to change the controls. The steppers are 185oz.in motors. My question do i need to purchase a interface board and break out boards?

We recommend checking the dip switch settings on your drivers, having the correct microstepping/amp settings along with the steps/unit will help the motors run as effective as possible.
This is a default parameter that we use while we test our motors:
Driver dip switch settings will be at a 1/16 microstepping and 2.7amp (11001100) for x/y-axis and the z-axis will be at 1/4 microstepping and 2.7amp (10101100).

In planet-cnc with increasing the motor speed, you will have to modify the settings in planet-cnc (File/settings/setup) you will modify the initial speed, maximum speed, and the acceleration.
X/Y-axis step/unit: 1422.22 initial speed:500 maximum speed:750 acceleration:25
Z-axis step/unit: 1600 initial speed:100 maximum speed:300 acceleration:25
The initial speed and maximum speed will have to be roughly tested and adjusted per application.
Make sure to adjust the JOG slide bard underneath the axis controls on screen to about 750, to compensate for your x/y-axis adjustments. If left alone the speed will max out at the default setting.

Here is a video tutorial to calculate the steps required depending on your mechanical linear motion components. (

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I bought Nema 24 motors and driver package with usb board. What do i need to have more speed? Cant even jog past 25 ipm without the motor stalling (not having enough torgue)

Absolutely, I can answer this type of question and anything other questions you may have with your new-to-you CNC router.

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[789] Can you help me with selecting a power supply ( and a few other components ) for the stepper motors that came with a homemade CNC Router I just purchased.

I would suggest using the NPN proximity sensor for the Mach3 USB or the Pokeys57cnc. The proximity sensors have a top DC voltage limit of 30 volts, so it would be best to use the 24V power supply that is used to power the controller. Both controllers have a 24V power requirement, so that is convenient.

The blue wire of the proximity sensor is the GND wire and is connected to the 24V power supply's V- terminal. The brown wire is the positive wire and is connected to the V+ terminal of the 24V power supply. The black wire is the signal wire and is connected to the input terminal of the controller.

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if I wanted to use your inductive proximity sensor's with your USB interface board what would I need besides the sensors I would be using 5 of the sensors.

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I have nearly completed the CNC machine from the book, but I am using it with a USB breakout board, and have no idea how to wire the 6 limit switches to the board. I'm having difficulty following the diagram on the USB breakout board screen. Can someone please help me?

The settings that you will use for your 3.0 amp driver to properly power and turn your 425 oz-in stepper motor will cheifly depend on your application and the mechanical parts you are using on your machine. In all circumstances, the amp setting for the stepper motor (according to the datasheet) should be 2.8 amps. Use the closest setting on the driver without going over.

Here is a good rule of thumb for the microstepping which will correspond to the resolution, but wil also affect torque. You always want to try to achieve the best torque and resolution for the axis you are moving but go with the lowest microstepping possible. In cases where there is mechanical advantage, like a lead screw scenario, where for each motor revolution, the axis move a very small amount, you will want a very low microstep value. This is because the mechanical configuration will provide most of the finer resolution and you will not need the microstepping to assist in this. Increase the microstepping only in conditions where the axis is not moving smooth enough, or where there is a mechanical disadvantage. A mechanical disadvantage would be where the stepper motor is causing a great amount of movement in the axis and the resolutions suffers from this condition. Increase the microstep value up to your desired resolution, but don't go over since the torque of the motor will decrease.

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I'm building my own machine using your motors and drivers. What is the best dip switch settings for the 3.0 amp drivers powering the 425 oz motors

Make sure to connect the motor using the bipolar parallel schema as per the datasheet.

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I also purchased these same motors(3a drive, not the 8.8) nearly a decade ago, they are now being installed on their third life as a CNC wood lathe with C axis spindle control. I never had any perceivable problems wiring them to the diagram, but in recent R+D I discovered a strange thing. I use LinuxCNC, and while going through setup and trying to tweak in the settings for the motors/drives, I found a motor wire identification guide for steppers on the LinuxCNC wiki that gives a different result for which wires go to which terminals on the drives. I have not tested both wiring schemes since I am in the middle of the build and have not yet reached that point. This could be one factor, if the wiring diagram is not actually correct. I always used bipolar parallel. As stated above, I never detected any problems in thousands of hours of run time over two separate machine configs. The other thing I learned recently is that microstepping actually reduces STEP torque by significant amounts, though I can't find any info about its effect on HOLDING torque, if any. 1/16 microstep reduces STEP torque to ~10% of motor rated torque, which can have a significant effect on heavy cuts/fast feedrate moves. I have definitely overdriven my axes by not programming conservatively enough, I do a lot of aluminum routing and hoggy work on hardwoods. There are many other factors in machine builds(resonance, mechanics, etc) that can eat away at the motors ACTUAL real life torque capability vs. its nominal rating. Lot of good info on stepper principles on the LinuxCNC website. My current build has actual ballscrews rather than leadscrews, It will be interesting to see what the performance differences are compared to my other builds. Keep the chips flying!

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[54] I purchased a kit a few years ago with a 36v 8.8A driver and a nema 23 425oz-in motors. I’ve hooked the motors as suggested but they are not holding anything like 425 torque. Please advise.

Sure, our blueChick and blackToe CNC Routers are considered relatively small machines at 1'x3' and 2'x4' respectively. They both use NEMA 23/24 motors. We recommend connecting the machines to either Mach3 or LinuxCNC and come with the necessary interface for either control software. You will need a computer for the control software and if you desire LinuxCNC, you will need a parallel port. Mach3 will accept either parallel port, or USB interface.

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I recently purchased the linksprite cnc engraving router and was wondering if your 3 axis small kit would be ok? the engraver came with nema 17 motors and a arduino board but but not liking the grbl control. could you point me in the right direction .Thanks.

Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.

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I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.

Yes, absolutely. If you need two motors for a single axis, you will want to use the same terminals for pulse and direction from the breakout board.

More specifically, you will wire the step/pulse pin to both drivers, and the direction pin to both drivers. If the motors need to turn in different directions, simply swap the A and B coil connections on one of the motors.

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i have checked the cnc machine for any flex and there is none but i still cannot cut circles they end up square.have checked calibration and it is correct but if i run at 4000 mm feed all comes out correct but if i change feed to say 2000 mm it makes the part small, like in tiny.

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I'm going to use 2 stepper motors for my X-axis. Can I use the same connections on the B/O board to do this knowing I will need 2 separate driver boards.

SketchUcam will output gcode which standard CNC control software will typically interpret, execute and control CNC machines. So, there is no problem using SketchUcam. However, our CNC machine control software that use our CNC machine interface boards require Windows OS, of Linux. The Mach3 USB board will only run with Mach3 control software which runs under the Windows OS. The parallel breakout board can run under Windows or Linux OS and the computer must contain a parallel port.

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I would like to know if your breakout board and driver boards are compatible with MAC OS X working with Sketch Up pro using SketchUcam ?

Mach3 and Mach4 typically use specific controller cards that are compatible with the software. If your controller connects to your computer using either a USB or Ethernet connection, then you will probably need to change the controller card as well, unless your controller card contains a plug-in that works with the Mach3 or Mach4 software.

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I have cnc fiber laser cutting machines it has operating software cypcut and I need to change it to Mech 3 or 4 do I have to buy the driver card with the software or only the software?

All USB boards, are tested and checked before shipment for all axis, and inputs. Here is a link with clear instructions on how to setup Planet-CNC (http://www.planet-cnc.com/faq/machine_setup/).

Please check continuity and for any crossover disruption when wiring your board, try to wire each as cleanly and with out crossing any live power wires and or motor motion wires.

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I have a usb cnc driver board on your 1'x3' cnc and i cant get the z+ limit switch to stop the machine in the provided software. It registers the button but doesn't inhibit movement. inversly the button works when selected as '-' for negative movement.

If your motors are hot to the touch, this is normal. Current is being drawn by the motor coils as the motor moves and as the motor stays at a position. If the motor is not using the current in the coils to move (holding it's position), the energy will be translated as heat (rather than motion, sound or light). Even while moving, some of the energy will be lost as heat. Remember that energy cannot be created nor destroyed.

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I HAVE FOLLOWED ALL THE "CNC ELECTRONICS 1 - 9" VIDEOS AND I'M USING ALMOST EXACT SAME COMPONENTS (MOTORS RUN SOUND GOOD) BUT MOTORS ARE RUNING VERY HOT IN JUST 15MIN WITH NO LOAD DONE SOMETHING WRONG OR DO STEPPERS HOT?

I would not recommend slaving an axis using the method of taking an additional axis from the USB interface. Instead, wire both drivers to a single axis on the USB interface. This will insure perfect signal output to both drivers. If you requre the motors to spin in opposite directions, simply wire one of the motors to the driver reversing the coil A and B connections, or use a hex inverter (https://www.buildyourcnc.com/tutorials/Tutorial-Two-Motors-Spinning-Oppositely-On-Single-Axis).

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I purchased a USB Breakout board, motors and drivers, paid for CNC USB Controller Software and I CAN NOT "Slave" an axis, but there is an option to do that. The moment I connect USB Breakout Board "Slave" option becomes shaded and I can no longer select it (becomes not functional). What is going on? Need help asap. Thanks

Hi, this BBB comes with a USB port and its cable to power it up. Once connected to the computer a led in the BBB will light up to show it has power.

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Breakout board I have does not have USB port for the 5v power. Does the parallel port supply the 5V power?

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Hi, I need assistance, the parallel breakout board I received looks different from the one on the video, does this one need a 5V supply? If so, where do I connect the positive and where do I connect the ground? Thanks for your help.

The Mach3 USB interface board will require a 24V power supply to enable the use of the input, output terminals, and the spindle VFD 0-10V and output for speed control.

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Hi Patrick right now I have a parallel port cnc machine that I built in 2013 using the hardware and components I purchased from your website. I want to update my system by changing my current parallel port interface board to a Mach3 USB interface board from your website. Is the Mach3 USB interface board all I need to do this or is there other components I need to get. please advise.

Sure, let me check.

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Your order was shipped out on Tuesday (10/20/2020). I noticed that your email was not stored in the customer record when the order was made. I will send you the tracking number via email now.

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Placed an order for the cable set for the Pokeys57cnc interface on 10/20 but it is not showing up in My Account as being ordered. It was charged to my credit card and I have not had any info that it was received by you.