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Question #: 14447

Question: I bought a 2.2 Kw spindle and YL620 A-2 from you and am getting an ER 4 message. How do I fix it?

Current Solution

If the VFD is presenting an ER 4 error, the VFD is most likely damaged. The VFD will either need to be serviced or you will need to purchase another VFD. The latter is probably the less expensive option, unfortunately.

Additional Information:


Additional Information:
i had that error and found a power in wire touching and fixed and started and all was good.
good luck

Additional Information:
i had that error and found a power in wire touching and fixed and started and all was good.
good luck

Additional Information:
i had that error and found a power in wire touching and fixed and started and all was good.
good luck

Additional Information:
i had that error and found a power in wire touching and fixed and started and all was good.
good luck

Respond:

Other Possible Solutions to this Question

  • How do you remove the collet on the 2.2 kW spindle? It seems to be a part of the retaining nut.

    You'll need to twist and pull the collet while also canting it side to side until it comes free from the nut. It is not actually attached to the nut it just takes some jiggling to separate the two.

    Click the link to add information to this solution:
    How do you remove the collet on the 2.2 kW spindle? It seems to be a part of the retaining nut.

  • Hello, I bought your 110v 2.2kw spindle and vfd. When I turn it on it reaches the full 24000 rpm, but will not let me decrease the speed. How Can I fix this?

    Are you using the control panel (front panel with the speed control knob known as he potentiometer)? Or are you attempting to use the computer to control the speed?

    Additional Information:
    I am using the control panel, however there is no knob on mine, just buttons.

    Click the link to add information to this solution:
    Hello, I bought your 110v 2.2kw spindle and vfd. When I turn it on it reaches the full 24000 rpm, but will not let me decrease the speed. How Can I fix this?

  • I bought a blacktooth laser from you about a year ago.. I am finally getting around to installing the laser tube and I noticed that my tube does't have the metal end on it like all the pictures I've seen. is this a focus lense and can I purchase one?

    As shown in the instructions the laser tube that was used was a different model which had the metal end, compared to our full glass tube models we currently ship with the machines.
    So there is no difference besides appearance between the two tubes.
    The focus lens should be placed in the laser nozzle assembly and not on the laser tube itself.

    Click the link to add information to this solution:
    I bought a blacktooth laser from you about a year ago.. I am finally getting around to installing the laser tube and I noticed that my tube does't have the metal end on it like all the pictures I've seen. is this a focus lense and can I purchase one?

  • I have a YL620 VFD and the 2.2 kw spindle. The programming that is on the buildyourcnc web site is different in the PO/PD parameters. Do you have the VFD settings for the parameters using the P00.00 format?
  • I am interested in buying the water cooled 2.2 KW spindle for $339, how much does it weigh?

    The weight of the 2.2kW spindle without the VFD (variable frequency drive or inverter) is 11 lbs or 5 kg.

    The 2.2kW spindle with the VFD is 15 lbs or 6.8 kg.

    Additional Information:

    Click the link to add information to this solution:
    I am interested in buying the water cooled 2.2 KW spindle for $339, how much does it weigh?

  • I need my spindle and cnc electronics repaired. How can I fix it?

    Yes, you can send your electronics to us for repair, or retrofit to work with either Mach3, Mach4 or LinuxCNC. You can send us an email at customerService@buildyourcnc.com to set up your appointment.

    Some of the types of CNC electronics we will consider.

    - We will work on electronics from other manufacturers as long as you are ok with the Mach3, Mach4 or LinuxCNC control software for your CNC machine or CNC router.

    - We will repair or retrofit used CNC electronics.

    - Some customers find that electronics are overwhelming to put together so we will finish these electronics wiring and assembly for you.

    The cost for these includes labor cost for the time it takes to finish the CNC electronics repair or retrofit and for any parts that need to be replaced or added.

    Here is an example of CNC electronics that we worked on for a customer:



    This is the type of response that you can expect to receive after the CNC electronics are repaired or retrofitted to work under Mach3, Mach4 or LinuxCNC. You can see the entire work, which also shows the time involved. We also show what we were able to accomplish at the beginning of the video.

    Click the link to add information to this solution:
    I need my spindle and cnc electronics repaired. How can I fix it?

  • what is the warranty period and do you repair these in house? 2.2 kW (kilowatt) Water Cooled Spindle with Inverter (VFD)

    Spindles are generally covered up to 1 year after date of purchase. We do not repair them in house, but we do work with our manufacturer to replace defective units. Generally if you have a defective unit covered under warranty, we will issue a replacement.

    Click the link to add information to this solution:
    what is the warranty period and do you repair these in house? 2.2 kW (kilowatt) Water Cooled Spindle with Inverter (VFD)

  • Can you control the spped of the 2.2 KW spindle using the breakout board and Mach3 soft ware?

    Yes, you can control the speed of the 2.2 kW spindle, and the other spindles we sell, through Mach3 software. It requires making some changes to the settings in Mach3 and in your inverter. It also requires an additional part, which is called a USB to Serial Converter, found on our site here:

    https://www.buildyourcnc.com/item/Interfaces-newbiehack-Interfaces-TTL232R-USB-UART-Serial

    I have some additional instructions, that I will send upon request, by email. I will also be adding a complete tutorial and video, to the website, on how to do this soon.

    Additional Information:
    20

    Click the link to add information to this solution:
    Can you control the spped of the 2.2 KW spindle using the breakout board and Mach3 soft ware?

  • I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to add information to this solution:
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

  • I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to add information to this solution:
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindal?

  • Hello. I have bought an RnR Motion Controller and a YL260-A and I have it set up to the AVI from RnR to the VI1 of YL620-A but I'm getting that the RPM varies not like interference but like a drop from max value to min value. What could be happening?

    Is the cable between the mach3 USB and the YL260 shielded. If that does not solve the problem, add an induction coil to the cable to reduce any current fluctuations.

    Click the link to add information to this solution:
    Hello. I have bought an RnR Motion Controller and a YL260-A and I have it set up to the AVI from RnR to the VI1 of YL620-A but I'm getting that the RPM varies not like interference but like a drop from max value to min value. What could be happening?

  • I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

    Click the link to add information to this solution:
    I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

  • The motherboard on the computer I bought from you went out. What would you suggest. I have a laptop, could I use it and use a Mach3 USB interface board?

    Yes, you can use a laptop if you have a controller that uses a USB, like the Mach3 USB card. If you don't have that, you can purchase that part here:
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

    If you have a controller board that connects to a 25 pin connector, modern laptops will not be able to connect to that port.

    How old is your CNC computer system?

    Additional Information:
    The CNC computer system is 2013 (5 years). The built in video card went out. I will order the Mach3 USB card. Thank you.

    Additional Information:
    You're welcome

    Click the link to add information to this solution:
    The motherboard on the computer I bought from you went out. What would you suggest. I have a laptop, could I use it and use a Mach3 USB interface board?

  • For our cnc we're searching for an air cooled spindle with 2.2 kw. On this page we've only found water cooled ones. Is it possible to get an air cooled spindle from you or do you have special reasons for don't selling them?

    We like the water cooled spindles since they don't blow the chips around the shop. The air cooled spindles have a force of air that partly makes the vacuum and dust shoe non effective, unless we design a diverter, which limits the cooling effect for the spindle.

    Click the link to add information to this solution:
    For our cnc we're searching for an air cooled spindle with 2.2 kw. On this page we've only found water cooled ones. Is it possible to get an air cooled spindle from you or do you have special reasons for don't selling them?

  • I am interested in buying the 2.2 kW spindle. Does it run much quieter than a 2 hp Porter Cable router? You also mention a pump with a bucket of water. How long until the water is too warm to cool the spindle?

    The 2.2kW Spindle has many advantages over a standard router such as the Porter Cable. The most obvious benefit to the user is the significant reduction of both dust and noise.

    Additional Information:


    Additional Information:
    What size water source is needed and how long can it be used before it is too warm? Do you have a pressure vs. flow curve for the spindle so I can properly size the water pump?

    Additional Information:
    I used a small pond pump inside a 5 gallon bucket. I put a little bit of windshield washer fluid in with it to keep anything from growing in it. It's worked great. I've had 1 hour run times with no noticeable increase in spindle temp.

    Additional Information:

    Click the link to add information to this solution:
    I am interested in buying the 2.2 kW spindle. Does it run much quieter than a 2 hp Porter Cable router? You also mention a pump with a bucket of water. How long until the water is too warm to cool the spindle?

  • I ordered a 2.2kW spindle as a guest on March 3rd. How long does it take for you to provide shipping information?

    I will check

    Additional Information:
    The license was purchased and the developer is sending you the license shortly.

    Click the link to add information to this solution:
    I ordered a 2.2kW spindle as a guest on March 3rd. How long does it take for you to provide shipping information?

  • The firmware for the whiteant I bought from you is not responding. How can I reload? Which firmware should I reload?

    The first step would be to reinstall the required files. You can find detailed instructions for the software/firmware installation process here. https://www.buildyourcnc.com/whiteAnt3DPrinterandCNCMachine.aspx

    If that doesn't work, you should send an email to techsupport@buildyourcnc.com giving your purchase information and the system you are running so we can provide more detailed support.

    Click the link to add information to this solution:
    The firmware for the whiteant I bought from you is not responding. How can I reload? Which firmware should I reload?

  • What length of wire do you recommend for the black toe (2'x4') between the spindle and VFD?

    The length of the cable from the VFD (Variable Frequency Drive) to the actual spindle should be about the same as the z-axis cable from the z-axis motor to the z-axis driver which is recommended at 11 feet. This is locating the VFD about at the midpoint of the machine.

    Click the link to add information to this solution:
    What length of wire do you recommend for the black toe (2'x4') between the spindle and VFD?

  • What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?

    Any of the following power supplies will be fine for powering the Mach3 USB controller:
    https://www.buildyourcnc.com/item/24v

    however, the limit switches do not need high current, so the following power supply is sufficient for the task of connecting limit switches:
    https://www.buildyourcnc.com/item/electronicsAndMotors-power-supply-24v-1a-dc

    Click the link to add information to this solution:
    What power supply do you recommend for the spindle and limit switches if I buy the USB Mach3 breakout board?

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