The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

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I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

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Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

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I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I bought a 'BuildyourCNC V1' relay board to go with my mach3 usb controller. I have been sent a 'Songle' relay. It's not the one in your picture and it's got different connections, for which there isn't a wiring diagram. The one I ordered says it is 5v, this one seems to be saying it's a 24v unit. Can you please explain what has happened? Thanks

Yes, you can connect a THC, Torch Height Controller, with the Mach3 USB controller. The THC uses the inputs to determine if the z axis needs to move up or down according to the arc of the plasma torch. The THC connects its outputs to the inputs of the controller so the controller will be informed of the states of the plasma torch.

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I am interested in using the Mach3 USB interface board. I was wondering if there was a way to run a torch height controller with this board for use with a plasma cutter, and if so do you know of any THCs that will work. Thank you.

Not a problem. The ALM is rather self-explanatory as this is a closed-loop stepper motor and driver that you are using. The ALM (alarm) is a signal that is used to tell the driver/controller that the motor is not in the same condition that the driver expects. In a closed-loop system, the motor has an encoder that tells the driver exactly how many steps that it turned, and if this value does not coincide with the driver's outputted number of steps, and within a specified amount of time, the alarm will trigger so the system can stop and the workpiece can be salvaged.

The MF is simply a signal that tells the driver that there is impending direction and step pulses coming. If the MF signal is high, then that is similar to an enable signal.

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Hello I recently read your site and have a question. I have a driver model DM2722A but I can't connect it to my usb controller due to the fact that the driver is not marked enable, but instead it is marked: mf-, mf +, alm-, alm +. I will be very grateful if you explain to me the meaning of the latter and tell me what should be related to "enable" Thanks in advance!

You should have no problem connecting the Pokeys57CNC controller to the drivers of your machine as long as the drivers have step (Pulse or PUL) and direction (DIR) terminals. You will need the cable pack that is sold separately so you can connect the headers/connectors of the pokeys57cnc controller to the drivers using ribbon cables.

I show this process in great detail on this page:
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Is you scroll down on the page, you will see a set of videos that show the process step-by-step.

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I have a ShopBot CNC that was converted to Mach 3. The controller has gone out. I pourchased your Pokeys57 board, but I'm not sure I have everything I need. I think my motor drivers are OK, but am not sure how to wire them to what I purchased from you. Need Help. How can we make this work, or do I need a different board to distribute the movement signals to my drivers?

The Mach3 USB interface board requires 24V relays externally. There are no relays on the mach3 usb board. If you use an external relay on the mach3 usb board, the relay connects to the V+ which is 24V and the output pin is the return.

Additional Information:
I understand what you are saying. Does your relay board work with the Mach3 USB board? If not, what relay board do you suggest to work with this usb controller?

Additional Information:
Our relay board works with our parallel breakout board. An off the shelf SSR (Solid State Relay) made for 24V should work fine.

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I have your Mach3 usb interface board and am interested in the relay board to turn plasma torch on/off. I have a different relay board that doesn't work, it needs 0/5v from output pin to trigger and the usb board doesn't put out 5 volts. Does this relay board need 5v on output or will work fine with this usb controller?

You want to look for the analog input terminals in the wiring diagram in the manual for your VFD. I believe the VFD you have, the XSY-AT1 has three terminals that will accept an analog voltage to adjust the speed. These terminals are:
COM or ACM - this is where the ACM from the controller will connect
VI/CI - The AVI will connect to this terminal which is the actual voltage level that will determine the speed from 0 to 10V.
10V - This connects to the 10V terminal of the controller which will provide 10V to the controller allowing the top voltage reference for the controller. This will provide a 0 to 10V range for the AVI or VI/CI terminals, and if 5V is available on the VFD, then the range will be 0 to 5V.

The parameter you need to change in the VFD is P10 which will change the source of the frequency, either the control panel which is the default (0 or 1, keys or potentiometer - dial, if that is available on the VFD), External analog signals which are the ACM, VI/CI and 10V/5V terminals in the VFD, or the RS485 which is a serial connection to the computer. You want to set this parameter to the External terminals which may be 2, but check your manual for the proper value.

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I'm hooking up the VFD Controller to the USB controller to control the speed of the spindle. In your video you have the wire from the USB controller to the ACM of the VFD controller. The VFD controller I have is a XSY-AT1 model AT1-2200s. It does not have an ACM contact. It does however have a SP1 contact, is this where I land that wire?

To use the PoKeys57CNC with KUKA, you will need to make sure that the servo drives will be able to receive pulses that are generated from their 8 step/dir signals.

The PoKeys57CNC Manual states:

PoKeys57CNC is a blend between general purpose PoKeys device and motor controller. The device is targeted primarily for controlling up to 8 STEP/DIR signal driven motors (stepper motors, servo drives, etc.)

Here is a link to the Pokeys57CNC Manual:
https://www.poscope.com/wp-content/uploads/downloads/Pokeys/Manuals/PoKeys57CNC%20user%20manual%20(23.3.2017).pdf

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Does the PoKeys57CNC board with MACH4 support simultaneous coordinated motion, as in controlling a 6 axis robot arm with large servo motors? I have 4 huge KUKA robots with complete control cabinets with all the servo drivers intact but the control language is so old and obsolete that it makes them pretty useless.

See the question on our "Ask the Expert" question-and-answer list on cellular towers under nonionizing radiation for a discussion of RF safety issues associated with cellular radios. The technology underlying cellular radios and base station antennas is similar around the world, but there are differences in systems design and RF safety limits in different countries. For a summary of cellular radio RF safety issues with attention to international differences see the excellent Web page, Cellular Phone Antennas (Base Stations) and Human Health, by John E. Molder, Ph.D., from the Medical College of Wisconsin. Gary H. Zeman Sc.D., CHP

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I LIVE IN ITALY AND WISH TO KNOW MORE ABOUT RADIATIONS CAUSED FROM MOBILE TELEPHONES. TELECOM WOULD LIKE PLACE A WIRE-ANTENNA THE HEARTH OF MY TOWN, I'M AFRAID IT. WHICH KIND RISK HEALTH COULD IT CAUSE? THANK YOU IF WILL SEND ME SOME INFORMATION SCIENTIFIC ARTICLES THIS PROBLEM!

We could not guarantee, nor say, whether or not your current software would be able to utilize the USB breakout board. Our USB breakout board is designed for use with Planet CNC software found here, http://www.planet-cnc.com/index.php?page=software

As far as we know, this is the only CNC Controller software that operates on a USB breakout controller.

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I want to change my old DSP controller and break out board with new one in your site that support usb it is possible ? if yes can we contact us to talking about details ?

Our electronics and plug and play systems can be used with any industry standard software, including but definitely not limited to the Vectric line of software.

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I am getting ready (within a week) to purchase your lug in play controller kits... The software I want to use is Vectric. I notice you talk about Mach software and sketch up. Be fore I purchase I want to make sure I can use what ever software I want... Thank you for your time. Pam

The Mach3 USB will not work with Linux CNC. You can use our parallel breakout baord instead (if you have a computer that has a parallel port available).

Here is the link to that interface:
https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

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Hello. I'm currently building my first CNC router, and I'm powering it with a 3 axis electronics kit that was purchased through your site. I chose to get the Mach 3 USB Breakout board, but now I'm wanting to try to use Linux CNC to work with the computer I have available. Will that work with this board?

Do you have an oscilloscope? You will be able to see the PWM signal and determine if the output is correct. Make sure that you are using the 10V from the VFD as the voltage reference for the 10V terminal on the Mach3 USB controller. The 10V terminal is an input, not an output on the Mach3 USB controller. The 10V is the top voltage signal level that the Mach3 USB controller uses for the PWM signals 100% duty cycle.

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[575] I have the wiring and programming and parameters set the same way that you do in the spindle speed control and outputs videos, I can start and stop the spindle with mach3 but can't seem to control the speed. Can you think of solutions?

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


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You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks

I would not recommend slaving an axis using the method of taking an additional axis from the USB interface. Instead, wire both drivers to a single axis on the USB interface. This will insure perfect signal output to both drivers. If you requre the motors to spin in opposite directions, simply wire one of the motors to the driver reversing the coil A and B connections, or use a hex inverter (https://www.buildyourcnc.com/tutorials/Tutorial-Two-Motors-Spinning-Oppositely-On-Single-Axis).

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I purchased a USB Breakout board, motors and drivers, paid for CNC USB Controller Software and I CAN NOT "Slave" an axis, but there is an option to do that. The moment I connect USB Breakout Board "Slave" option becomes shaded and I can no longer select it (becomes not functional). What is going on? Need help asap. Thanks

Your question caused me to make a quick video to understand how the pokeys57CNC controller works with a THC.

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[596] Would you help with the Hook up and the Configuration and whether it is in the Plugin or mach 4 control configuration that needs to be set. I decided to use the ultra fast encoders connector pin #8, 12 and 13 for Arc ok, UP and Down. Please advise what setting to set to make it all work. Thank you very much for your help!

The relay is only used for devices like routers, spindles, coolant, mist, etc. The relay works like an automatic switch and will allow current to pass when the relay is engaged.

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The relay doesn't have a A+ B - it has signal in god. 5v. / 0 S P. This has to go to my USB motion card wiring shows v+ goes to top of coil no number and comes out the bottom to #2 the relay I got from you is not that simple

If you want speed control, it is recommended to use the RS-485 connection on the VFD and use the control program such as Mach3 to communication serially with the VFD using this RS-485 connection.

If you would rather use a controller such as the PMDX-107 to simulate the effect of a potentiometer using the Aref, Aout and Agnd and the Rev/Dir and Fwd/Run terminals to control operation and direction, you can connect those to the VFD.

PMDX-107 Aout connects to the VI (analog voltage in). This is like the wiper on a potentiometer.
PMDX-107 Agnd connects to the ACM terminal on the VFD for Analog common.
PMDX-107 COM connects to DCM terminal on the VFD for Digital common.
PMDX-107 Fwd/Run connects to the FOR terminal on the VFD for Forward.
PMDX-107 Rev/Dir connects to the REV terminal on the VFD for Reverse.

Refer to your PMDX-107 manual to correctly configure your dip switch settings and make sure to calibrate (tweak) the speed control using the trimmer next to the terminals on the PMDX-107.

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I have the USB controller board and the 8825 step driver. I need a wiring diagram between the two. Specifically, what does the GND pin on the X-axis connect to? Also, what does the 5V pin on the driver connect to?

You can find a wiring diagram here:
https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout#prettyPhoto/2/

The CP terminal is wired to the step terminal on the 8825 step driver.
The CW terminal is wired to the direction terminal on the 8825 step driver.
The GND terminal connects to the GND on the 8825 step driver

The 5V connector on the driver simply powers the logic side of the chip and needs to connect to VCC pin on the keyboard jog.

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I have the USB controller board and the 8825 step driver. I need a wiring diagram between the two. Specifically, what does the GND pin on the X-axis connect to? Also, what does the 5V pin on the driver connect to?