Can you send me a link to the digitizer you are using?

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Hi my names is Minh Truong I would like to said thank you very much for your video I got the system mach3 working fine but one thing I can NOT set and config the digitizer on the board IN4 I am not sure how to setup because in the Mach3 pin 14 for digitizer Please shoe me hoe to set it up for the digitizer.

Please contact us at sales@buildyourcnc.com so we can provide you with assistance on your order

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I am trying to purchase a kit for our school in Singapore, and your site keeps refusing our corporate AMEX card. Can you help us figure out what is up with that? Are you not ship to Singapore or something? Our AMEX rep says that the account is authorised for this purchase from our end, so the problem may be with your site? Please advise.

You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

For 200 RPM:
Hz = 200/60 = 3.33 Hz

For 300 RPM:
Hz = 300/60 = 5 Hz

Conversion to RPM:
If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

RPM = Hz × 60

Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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[77] Hello. I’m interested in buying a water cooled spindle and VFD. I have an Avid Pro CNC and would love to control it using Mach 4 but I keep hearing it’s difficult to integrate. Also, is the water pump 120 or 240? I’d love any advice etc. eBay is a web of confusion with all of the options. Thank you.

Our electronics and plug and play systems can be used with any industry standard software, including but definitely not limited to the Vectric line of software.

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I am getting ready (within a week) to purchase your lug in play controller kits... The software I want to use is Vectric. I notice you talk about Mach software and sketch up. Be fore I purchase I want to make sure I can use what ever software I want... Thank you for your time. Pam

The E.Lu.5 Error code on your VFD is related to Low Voltage.

The recommended action is:
- 1. Check whether the input voltage is normal. (the voltage from the wall/breaker to the VFD)
- 2. Check whether there is a sudden change in load.
- 3. Check whether there is any phase missing.

Unfortunately, these three recommended actions will probable require an electrician to test the line going into the VFD.

Additional Information:

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I have wired up my 110v VFD and my 2.2Kw spindle and I get an E.Lu.5 code. My wiring is correct and the parameters are set to those for the VFD according to your website I found in a previously answered question from someone here. Any help would be greatly appreciated, thank you!!

I also place the controller very close to the drivers (on the back of the gantry). All of the cables are shielded. The only long cables are the mains power cables and the USB cable. The USB cable is shielded and contains active repeaters.

There is no problem putting all of the electronics in a box and using long cables to the motors. This is the way I did it for a very long time.

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Great site. I saw your videos of wiring the Mach3 USB controller. You place the drivers next to the Steppers. This means that you have very long leads to the USB Board? What about the placement of the controlling PC? Is it a problem to have the USB board, PSUs and Drivers in a control box and long leads to the steppers? Thank you.

You can download a trial version of PlanetCNC software from their site at http://www.planet-cnc.com/index.php?page=software to see how you like the interface. If you look at their main GUI screen, along the left side you will see 4 boxes labeled X,Y,Z and A. These represent the axes the software is equipped to control. (A being Axial, or rotational motion) Typically a separate motor and driver is used to control each axis. If you plan to switch axes you will need to connect and disconnect the outputs from your software to the drivers.

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sorry, this is what i meant to say: OK, so if I use the USB version then I would find the rotary/linear axis definitions in the planet cnc control software somewhere. I will be needing to change axis type often for various projects that is why I am asking.

Thanks for the information. The system I sell (Ruida DSP Controller RD RDC6442G) can help as it is specifically designed for Laser machines and can be very fast for engraving swings, acceleration, and speed control specifically designed for the laser intensity. The Ruida controller works very well with the Lightburn software. Ruida controllers are very widely used in the laser community.

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[787] Few month ago I finished my own design an also finish to built it . The control I use is arduino uno with cnc shield v3. The machine works perfectly. But... very slow. I try and change the controller to dlc32 v2. It does not work for me. Too many problems. I tried every option fro github and only frustration is what I gain. Can your system be helpfull?. I use light burn as my design program

Absolutely! You can have almost unlimited limit switches and home switches on this controller. It all comes down to the wiring scheme used. I recommend the home switches be on separate input terminals. For example, IN1 would have the X home switch, IN2 would have the Y home switch and, IN3 would have the Z home switch if you plan on using home switches for the Z axis.

Adding the limit switches, these can be located on any input you want, even on the IN1, 2 or 3. The wiring scheme I like to use is as follows:
- IN1 has the X home, X limit ++, and X Limit --
- IN1 has the Y home, Y limit ++, and Y Limit --
- IN1 has the Z home, Z limit ++, and Z Limit --

In most cases, the Limit -- is the same switch as the Home switch.

These can be wired as NC (Normally closed) as a serial scheme, or as NO (Normally open) as a parallel scheme.

To understand the limits and wiring schemes, check out this video:

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[575] Hi, for the manage the limit switches, is it possible to have, for example, the same limit switch for X-- and X homing? And what is the configuration in mach3? In my CNC machine they are in the same position. Thank you

The leadscrew length for the greenBull long Z-axis is 47 inches.

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Building one of your greenBull 6X Long and 2.2 kilowatt spindle does not fit. Seems lead screw you sent with kit is short 42" looks like it needs to be 5 or 6 inch longer. Is this correct? What is the needed length of lead screw for this unit?

There is some variation in the outward appearance of laser power supplies due to sourcing through different vendors. However, the basic wiring requirements are the same in each case. For the unit with integrated laser controller, follow the diagram found here: https://buildyourcnc.com/blackToothLaserCutterAndEngraver.aspx#prettyPhoto/0/. The terminals on the signal side will have a 6 connection terminal block -- these are the ones labeled 5V, IN, G, P (or WP), L (or TTL-L), and H (or TTL-H). The High Power side will have 3 inputs for AC power, one high voltage lead, and one return line. Connect these as shown in the diagram as well: the return line goes on the "front" (beam exit end) terminal of the laser tube, the high voltage lead goes to the "back" terminal of the tube, the FG terminal (or G) receives the earth ground wire of the AC power cable, and the two AC terminals receive the line and neutral wires of the AC power cable (it doesn't matter in this case which wire goes to which terminal).

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I purchased the blackTooth Laser Engraver with integrated Laser Control Unit and have been following your instructions. I noticed that the laser tube power supply is different that what is shown in your instructions. Do you have any better wiring guides that I can follow for the version that I received?

Wiring diagrams for the Laser Power Supply will be mostly the same with the updated power supply. The main difference is the newer power supply contains a secondary green terminal block on the front of the power supply next where the hard leads are connected. This differs from the older power supply which had contact points on the back of the power supply. Please refer to the tutorials section for updated information and if you have specific questions please email techsupport@buildyourcnc.com

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I am assebling the Blacktooth CNC laser 20x24" with what appears to be an updated power supply. After refrencing the wiring diagram on line and the totorial, may I ask for an updated diagram or totorial, the current version do not appear to match match the configuration provided. I do not feel confidant in the educational guess, that I have. thanks

If you need to create a laser engraving system that engraves on a large rotating drum. You will need the motors, drivers, laser control system, laser tube, power supply for the laser and motion drives, and the mechanical and structural components to turn the drum (X axis) and move the y axis.

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I wish to laser engrave wood drum shells. (musical instrument) A X axis with a 3 roller system, 2 passive inside the cylindrical shell, one driven to move the shell around it's circumference would suit my needs. I have 20 design engineering in my past, I could design up what I need in Autocad but have no idea how to automate the system and make it work. college was 20 years ago lol! Help!

There are two main questions that we can answer with respect to motor torque and the mechanical advantage of lead screws, 1) What torque motor do you need to lift a particular weight, or 2) What maximum weight will my motor torque be able to lift.

This formula uses Newtons (N) as it's final unit. Use this with the included radius (R) to determine the torque. Newtons can easily be converted to lbs or ounces using online conversions.

Effort = Sf + (Load/(2 x pi x (R/p) x Se))

where:
p = pitch of the screw
Se = screw efficiency = Standard lead screw will be between 20% (.2) and 40% (.4)
Sf = static force. This is the force that is needed to start the movement. The number may be eliminated, but it is good to use a number in the 5 N to 20 N range.
Load = the expected load that the effort will need to carry (i.e., the router and the included axis assembly that the motor will need to lift)
R = radius of the lead screw


This formula is based on the "law of the machine"

The final effort amount with its unit of newtons and R will be the torque. For example, if the effort comes to 100 N (newtons) and the R is .5 inches, then you can assume that the effort is 50 N-in since it would take twice the effort to turn form the one inch mark from the center of the shaft.

Example:

Load = 90 N (20.2 lbs)
R = 1 inch since that is the length from the center of the shaft that the motor is rated
p = 1 inch / 13 = .08 inches

Effort = 5 N + (90 N / (2 x 3.14 x (1 / .08) x .2))
Effort = 5 N + (90 N / (6.28 x 12.5 x .2))
Effort = 5 N + (90 N / (15.7))
Effort = 5 N + (5.73 N)
Effort = 10.7 N = 2.4 lbs = 38.4 oz-in

I am putting the oz-in on the end because the formula considers the distance from the center of the shaft to be one inch.

Therefore, a 425 oz-in motor would be able to lift a 20.2 lb Router with its accompanying assembly. If the assembly and router is heavier, plug in the numbers and determine the effort required.

With a bit of algebra, the formula can be rewritten to find the load:

Load = (Effort - Sf) x (2 x pi x (R/p) x Se)

Another formula that does not consider friction at all:

Effort = (Load x p) / (2 x pi x R)

Lets see if we get similar results:

Effort = (20 lb x .08 inches) / (2 x 3.14 x 1)
Effort = 1.6 / 6.28 = .255 lbs = 4.08 oz-in

The results from both formulas appear to be very small because a 13 TPI screw will have enormous mechanical advantage.

It is evident that the first formula that does consider friction that we are loosely estimating is far more conservative than the second formula. Either way, even the most conservative formula shows that the 425 oz-in motor will handle very large weights. If you are using a lead screw with only two turns per inch, .5 inch pitch, you can determine the requirements with the first formula.

Example for a 10 TPI 5 start (2 turns per inch) lead screw:

Load = 90 N (20.2 lbs)
R = 1 inch since that is the length from the center of the shaft that the motor is rated
p = 1 inch / 2 = .5 inches

Effort = 5 N + (90 N / (2 x 3.14 x (1 / .5) x .2))
Effort = 5 N + (90 N / (6.28 x 2 x .2))
Effort = 5 N + (90 N / (2.512))
Effort = 5 N + (35.83 N)
Effort = 40.828 N = 9.18 lbs = 146.88 oz-in

Customer Response:
thank you so much

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how do i calculate torque of stepper motor if lead screw coupled to motor shaft and load applied by lead screw on plate is 100 kg by vertically

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Pls


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1m 16mmdiameter ball screws calculations


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What is the max load that 2 NEMA 17 stepper motors (spaced 2 feet apart, both will be pushing up on the same gantry) can lift while using a rod with the following specifications T8 OD 8mm Pitch 2mm Lead 4mm for each motor.

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1

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thank you for the reply. I would be really good to know the calculation. The lead screw is 1/2" diameter with 13 TPI. Please provide the calculation for determing the maximum weight motor can handle on Z-axis on book build cnc. And one more question. If I am cutting 18mm MDF with 6mm cutting bit (so 6mm pass), what can be the maximum speed rate of cutting and spindle speed of router? thank you

You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

For 200 RPM:
Hz = 200/60 = 3.33 Hz

For 300 RPM:
Hz = 300/60 = 5 Hz

Conversion to RPM:
If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

RPM = Hz × 60

Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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I HAVE A 2.2KW WATER COOLED SPINDLE WITH YL620-H VFD. THE VFD USES P#-## PROGRAM FORMAT. BELIEVE ALL CORRECT SETTINGS SETUP BUT WHEN TURN UNIT ON, IT SPINS AT ABOUT 200-300 RPM REGARDLESS OF WHAT FREQUENCY CHOOSE. DO YOU PARAMETERS IN THIS FORMAT FOR UNIT? THANK YOUR HELP. HUIBERT MEES

The board layout is different and the terminals have slightly different names, but the two boards function the same. The wiring diagram is the same for both boards. The plug-in driver for Mach3 is also the same, so you should not have a problem. If you do run into an issue, please let me know here and I will help you determine the problem.

Thanks

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Thank you for the assurance that the boards will function the same. You did not answer the primary question of wiring. The diagram shows a board with a 5V for each axis, the new boards have only 1 5V point on the axis side. In retrospect since this controller receives information and most possibly the 5V signal directly from the computer leading to the drivers. I will wire the X, Y and Z axis to the single 5V point and see what happens.

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received my mach 3 USB breakout board today. The layout of the board is different from your diagram which shows a 5V power slot for each axis. Do I wire the 5V slot with only one 5V wire from one of the drivers or perhaps wire all three 5V wires into the one 5 V slot. Please advise.

What laser controller model number do you have?

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Hey - the model number on the laser controller is
AWC708C
S/N:708014243

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Thanks for the model number. I am going to fabricate the parts and put it together myself to see the issue. We made this modification to the blackTooth laser cutter to better house the new laser controller that we wanted to add to the laser, but that may have been for the AWC608. If there is an issue with my assembly, we will create a new part that will correct the issue and send it to you.

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Thank you for the update!

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Have you had a chance to duplicate the issue yet?

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There are no instructions on how to assemble the laser control unit housing that came with my 40w blacktooth laser kit. How can I get instructions for how to assemble the control interface housing? Every configuration I try blocks the wire connection ports.

The motor with that model number is here: https://buildyourcnc.com/item/electronicsAndMotors-nema24-425ozin

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In looking for a stepper motor amongst old parts in my lab, I found one with a sticker that says buildyourowncnc.com and PN SM60HT86-2008BF U2 on it. I found a Q&A on your website that says it's a NEMA 24 motor with 425 oz/in holding torque. I was wondering if you were able to confirm this? Any specs sheets and details of the motor would be much appreciated

Yes. The VFD (Variable Frequency Drive) has a large set of parameters that can be modified. This is typically called "programming" the VFD. The parameters can be accessed using the front control panel of the VFD.

Since the VFD is the mechanism that control the allowable current draw from the spindle, there is a parameter that assigns the motor rated current; however, it is probably better to match the rated current of the motor and "up" the circuit breaker current instead. If the current limit is set too low, then there is a possibility that the spindle will cause a current overload error on the VFD and cause the spindle to stop.

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With your 120v drive systems for your 2.2kw spindles, do you do something to limit the output to the spindle so that the current draw doesn't exceed the 80% limitations of a 20a circuit? I have a dedicated circuit for my router and I am considering a spindle upgrade, but I am curious how the configuration matches the math.