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Question #: 14843

Question: [Compact Spindle Cooling Kit] How do you mount the radiator?

Current Solution

The radiator (fan and radiator are also called the heat exchanger), can be mounted using M3 screws at the back of the radiator. These are very small screws and may not be as secure as you need and I sometimes use #6 machine screws. Since the metal of the radiator is thin-gauge, it is easy to tap the holes with the #6 machine screws. I also like to use short rigid tubing, or bushings as standoffs to allow air movement.

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Other Possible Solutions to this Question

  • [772] How do you connect the pump and fan to the power supply?

    This instruction assumes you are using the 24VDC power supply that is sold as an option with the kit.

    Connecting the 24VDC power supply to the fan and the pump:
    - Take an extension cord, cut off the female end and expose the black, white and green conductors
    - Strip the ends of these conductors
    - Connect the black to L, white to N, and green to the earth ground symbol on the power supply
    - The V+ and V- on the power supply will connect to both the pump and the fan
    - The Fan's red to V+ and black to V-.
    - If the pump came with a black and gray wire, the gray wire on the large connector of the pump is the V+ and the black wire on the same connector is the V-. the wire by itself with a small connector is not connected.
    - If the pump came with a red, white, and black wire, connect the red to V+ and the black to V-, like the fan. The white wire is not connected.

    Click the link to add information to this solution:
    [772] How do you connect the pump and fan to the power supply?

  • HOW DO YOU HOOK UP THE VFD TO SPINDLE?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

    Click the link to add information to this solution:
    HOW DO YOU HOOK UP THE VFD TO SPINDLE?

  • HOW DO YOU CONNECT THE INVERTER TO AC?

    Input to VFD:
    240V Active - R
    240V Neutral - S
    Ground - E

    Click the link to add information to this solution:
    HOW DO YOU CONNECT THE INVERTER TO AC?

  • HOW DO YOU SETUP THE SPINDLE INVERTER?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Click the link to add information to this solution:
    HOW DO YOU SETUP THE SPINDLE INVERTER?

  • HOW CAN MOUNT THE EXTRUDER TO WHITEANT

    Mounting the extruder to the whiteAnt can be done a couple of ways. One is to take the 4 mounting holes located at the lower portion of the z-axis rail support and use long screws protruding out. Take a thinner material and drill the four holes matching the locations of the 4 screws and screw on nuts to hold it in place. The other option would be to use the metal bracket and fasten to the edge of the rail support.

    Click the link to add information to this solution:
    HOW CAN MOUNT THE EXTRUDER TO WHITEANT

  • HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

    Change PD001 Source of Run Commands to '1'
    Change PD005 Max operating frequency to 400hz
    Change PD004 base frequency to 400hz
    Change PD003 Main frequency to 400hz
    Change PD006 Intermediate frequency to 2.5
    Change PD008 max voltage to 220v
    Change PD009 Intermediate voltage to 15v
    Change PD010 Min voltage to 8
    Change PD011 frequency lower limit to >100hz (120hz to start)
    Change PD142 7 Amps
    Change PD143 2
    Change PD144 3000

    Note: PD001 had to be changed back to 0 to allow for keypad control.
    Note2: I had to reverse U and V to get the spindle to go forward in FWD. (reverse any two wires, u&v or w&v for example)

    Click the link to add information to this solution:
    HOW DO YOU SETUP THE SPINDLE INVERTER VFD?

  • HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

    U - Pin1
    V - Pin2
    W - Pin3
    Pin4 Dead

    Additional Information:
    My home made cnc is a big problem with my NC connection. When in start my spindle it will be gone wrong. It will be limith switch problem anytime. Need help thanks.

    Click the link to add information to this solution:
    HOW DO YOU HOOK UP THE SPINDLE TO INVERTER?

  • HOW CAN YOU ENHANCE THE BLACKTOOTH LASER CUTTER?

    Temperature probe monitor. Very valuable. This keeps you up to date on your coolant temperature levels.

    Voltage meter. This will tell you the exact level of voltage/power you are running telling the laser to run at instead of an arbitrary mark on a drawn wheel around your POT.

    Ammeter sensitive to 1mA. This will be sure your not over driving your tube and reducing it's life significantly.

    Hour meter. This will tell you exactly how long your system has been 'on' giving you a more accurate bead on the length of your tubes life.

    Exhaust fan upgrade. The current fan included is 100CFM. You can buy 120mm fans that push 250CFM and I have included a guide on how to go about doing this here. http://buildyourtools.com/phpBB3/viewto ... 8cdd1802bf

    To push the exhaust fan even further, if you have the room/power, I would highly recommend investing in a 600+ CFM "Dust Collector" system. 250CFM is still not suffice to draw all the smoke that can come off of 3mm or 1/8 MDF cutting job.

    A cutting surface. I bought myself a aluminum 'egg crate' mesh from my local HVAC company. They are used a cover for fluorescent lights and work great for low impact cutting surface. They come in 4'x8' sheets and are easily cut to fit. The other side is if you can find a steel honeycomb cutting bed to fit. These can be quite costly or fairly affordable depending where you are looking. The benefit of a steel honeycomb is you can use high power magnets to hold material down.

    Click the link to add information to this solution:
    HOW CAN YOU ENHANCE THE BLACKTOOTH LASER CUTTER?

  • [772] Can you show me where you attach the spindle cooling system on your machines?

    Yes, here is a picture of the z-axis assembly of our greenBullv2 CNC router where we place all of the components of the water cooling system (except the power supply which is fastened to the back of the gantry).
    https://www.buildyourcnc.com/images/greenbullv2-2-800.JPG

    Click the link to add information to this solution:
    [772] Can you show me where you attach the spindle cooling system on your machines?

  • HOW DO DETERMINE THE STEPS PER INCH

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in


    Scratch-Build / Book-Build Kit:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 1600 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Additional Information:


    Additional Information:
    Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

    Additional Information:

    Click the link to add information to this solution:
    HOW DO DETERMINE THE STEPS PER INCH

  • HOW DO I SET THE DIP SWITCHES?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in

    Click the link to add information to this solution:
    HOW DO I SET THE DIP SWITCHES?

  • HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE

    The motor that is attached to the 4th axis is wired as follows:

    The motor should have red, green yellow and blue wires coming form the motor. The red and green are paired as one coil and the yellow and blue is paired as the other coil. You can wire the motor to a 3.0 amp driver with red to A+, green to A-, Yellow to B+ and Blue to B-

    Click the link to add information to this solution:
    HOW DO I WIRE THE 4TH AXIS THAT YOU SELL. I HAVE MACH3 SOFTWARE. NO INSTRUCTIONS ON YOUR SITE

  • HOW DO ADDRESS THE DANGER OF THESE CNC MACHINES

    These machines are inherently dangerous. Before the machine moves, the machine should be clear of any person by a dimension of at the distance of a persons reach plus a few more feet. This is the policies we institute in our shop and what is recommend to all of our customers. Treat these machines as you would treat any major power tool in the shop.

    With that said, you can certainly add some protective parts, but still keep folks away even with those installed. I would use the gantry side to do all of the mounting of the protective parts. Consider using sheet metal that you can bend and make a simple installation right on the gantry side.

    Click the link to add information to this solution:
    HOW DO ADDRESS THE DANGER OF THESE CNC MACHINES

  • HOW DO I WIRE FROM THE BREAKOUT BOARD TO DRIVER?

    CP+ to COM
    CP- to STEP
    CP+ to CW+ (small jumper wire)
    CW- to DIR

    Additional Information:
    If the driver does not have CP or CW labels, the CP is Step and the CW is Direction or DIR. If you connect the 5v to CP+ (or Step+) and CW+ (or DIR+) and the pin to CP- (or Step-) and another pin to CW- (or DIR-), then in software, the configuration for the step on that axis must be active low. Otherwise, if you connect the GND to CP- (or Step-) and CW- (or DIR-) and the pin to CP+ (or Step+) and another pin to CW+ (or DIR+), then in software, the configuration for the step on that axis must be active high.

    Additional Information:
    If you have a driver that is labeled pul, dir and ena: Pul+ is the Step+ and Pul- is the Step-. Pul is short for pulse. A pulse will create a step. Don't worry about the enable terminals.

    On the x-axis, pin #2 can go to pul- and pin #3 can go to dir-. The 5v will go to pul+ and dir+. The configuration for each axis for step will be active low and toggle active low for the dir on each axis to make it go in the direction desired.

    Additional Information:


    Additional Information:


    Additional Information:


    Additional Information:

    Click the link to add information to this solution:
    HOW DO I WIRE FROM THE BREAKOUT BOARD TO DRIVER?

  • IS IT POSSIBLE TO MOUNT THE NEW EXTRUDER WHITEANT?

    Mounting the extruder to the whiteAnt can be done a couple of ways. One is to take the 4 mounting holes located at the lower portion of the z-axis rail support and use long screws protruding out. Take a thinner material and drill the four holes matching the locations of the 4 screws and screw on nuts to hold it in place. The other option would be to use the metal bracket and fasten to the edge of the rail support.

    Click the link to add information to this solution:
    IS IT POSSIBLE TO MOUNT THE NEW EXTRUDER WHITEANT?

  • HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

    The instructions on how to do this are found here, in these two videos, http://buildyourcnc.com/PrimeronHomingandLimitSwitches.aspx

    Additional Information:

    Click the link to add information to this solution:
    HOW DO I CONNECT A TOUCH PLATE TO THE BREAKOUT BOARD?

  • DO YOU GIVE AWAY THE PLANS FOR REDLEAF/REDSPROUT BOX?

    Thanks for the kind words. The kit is available for those that want the parts to assemble the case which comes with the computer parts. If you don't need the computer parts, let me know and I will offer the bare bones without the computer system.

    Previous Solution:
    I already have a DIY CNC machine with all my electronics but I have two cases the size of a mid tower PC and was looking to shrink the weight and footprint of all of them. I understand if you don't have plans available, I just really loved the design and compactness of your case.

    Previous Solution:
    The redLeaf and redSprout boxes are meant to provide enclosure to the systems that we assemble in-house for customers that prefer a complete plug and play system. We provide the kit of parts for the enclosure from overwhelming customer request. There are no plans available for the enclosure and the complexity of the parts needed to be fabricated is quite high where the task of cutting out all of the intricate parts by hand would be a larger investment in time and materials than the cost to purchase the kit.

    Additional Information:
    Just curious at what you would sell the box itself empty or the dimension files for the box for?

    Click the link to add information to this solution:
    DO YOU GIVE AWAY THE PLANS FOR REDLEAF/REDSPROUT BOX?

  • DO YOU GIVE AWAY THE PLANS FOR REDLEAF/REDSPROUT BOX?

    Thanks for the kind words. The kit is available for those that want the parts to assemble the case which comes with the computer parts. If you don't need the computer parts, let me know and I will offer the bare bones without the computer system.

    Previous Solution:
    I already have a DIY CNC machine with all my electronics but I have two cases the size of a mid tower PC and was looking to shrink the weight and footprint of all of them. I understand if you don't have plans available, I just really loved the design and compactness of your case.

    Previous Solution:
    The redLeaf and redSprout boxes are meant to provide enclosure to the systems that we assemble in-house for customers that prefer a complete plug and play system. We provide the kit of parts for the enclosure from overwhelming customer request. There are no plans available for the enclosure and the complexity of the parts needed to be fabricated is quite high where the task of cutting out all of the intricate parts by hand would be a larger investment in time and materials than the cost to purchase the kit.

    Additional Information:
    Just curious at what you would sell the box itself empty or the dimension files for the box for?

    Click the link to add information to this solution:
    DO YOU GIVE AWAY THE PLANS FOR REDLEAF/REDSPROUT BOX?

  • IF YOU HAVE CIRCUIT (OR PICTURE) OF HOW THIS RELAY IS CONNECTED TO THE ROUTER
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