Do you have an oscilloscope? You will be able to see the PWM signal and determine if the output is correct. Make sure that you are using the 10V from the VFD as the voltage reference for the 10V terminal on the Mach3 USB controller. The 10V terminal is an input, not an output on the Mach3 USB controller. The 10V is the top voltage signal level that the Mach3 USB controller uses for the PWM signals 100% duty cycle.

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[575] I have the wiring and programming and parameters set the same way that you do in the spindle speed control and outputs videos, I can start and stop the spindle with mach3 but can't seem to control the speed. Can you think of solutions?

We don't have experience running a spindle directly from a rotary phase converter, unfortunately. The fear that I have is the control of the voltage and current to the spindle and how that relates to the coil winding for each phase. If your rotary phase converter can operate within these tolerances (which need to be known), then I don't see the problem, but the spindle will exhaust its warranty by doing this.

Regarding the CAM software, speed can be set for various machining operations, but the actual speed control will be controlled by the control program that interprets the g-code output by the CAM.

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I am looking at purchasing your 2.2 kw water cooled spindle. I'm assuming it comes with the VFD. I have a rotary phase converter in my shop. Are these spindles 3 phase? And if so, can I bypass use of the VFD and control the spindle speed by the CAM software instead? Or is the VFD an absolute necessity to use on the spindle?

The E.Lu.5 Error code on your VFD is related to Low Voltage.

The recommended action is:
- 1. Check whether the input voltage is normal. (the voltage from the wall/breaker to the VFD)
- 2. Check whether there is a sudden change in load.
- 3. Check whether there is any phase missing.

Unfortunately, these three recommended actions will probable require an electrician to test the line going into the VFD.

Additional Information:

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I have wired up my 110v VFD and my 2.2Kw spindle and I get an E.Lu.5 code. My wiring is correct and the parameters are set to those for the VFD according to your website I found in a previously answered question from someone here. Any help would be greatly appreciated, thank you!!

The AVID CNC has a control box that contains a large connector with a lot of pins. Two of those pins are reserved for the on and off of a spindle. Hook up pins 7 and 8 of the Avid CNC control box to FWD and GND in the VFD and control the speed with the dial on the VFD.

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[77] Hello. I’m interested in buying a water cooled spindle and VFD. I have an Avid Pro CNC and would love to control it using Mach 4 but I keep hearing it’s difficult to integrate. Also, is the water pump 120 or 240? I’d love any advice etc. eBay is a web of confusion with all of the options. Thank you.

This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

Additional Information:
I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

Additional Information:
Thanks for the information. Can you let me know the model of the VFD that you have?

Additional Information:
VFD Model # YL600-2S-2K20

Additional Information:
Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

Additional Information:
Does your VFD have a VI terminal?

Additional Information:
No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
AI2-GND-AO1-DI6-DI4-DI2-FM-24V

Additional Information:
Do you have a PD070 parameter?

PD070 is the main Analog Input parameter.

The options for that parameter is:
0: 0-10V
1: 0-5V
2: 0-20mA
3: 4-20mA
4: 0-10V (4-20mA Stacked)
5: XIA
6: (VI+XIA)/2
7: (3VA+XIA)/4
8: (XIA_XIB)/2
9: Max (XIA, XIB)
10: Min (XIA, XIB)


Additional Information:
There is a PD-00 thru PD-09. PD-07 is currently set to 0.

Additional Information:
It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

Additional Information:
For that VFD, the parameters are P0. The 0 may look like a D on the display.

The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

P0-01: First Motor Control Mode
- 0: Sensorless Vector Control
- 1: Flux Vector Control (FVC)
- [2]: V/F Control

P0-02: Options of Command Source
- 0: Operation Panel Command Channel (LED will be off)
- [1]: Terminal Command Channel (LED will be on)
- 2: Communication Command Channel (LED will flicker)

P0-03: Options of Principle Frequency Source X
- 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
- 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID (Proportional Integral Derivative Control)
- 9: Communication Given

P0-11: Upper Limit Frequency Source
- 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given

P0-27: Command Source Bundle with Frequency Sources
Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
- 0: No Bundling
- 1: Digital Setting Frequency
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID
- 9: Communication Given
Double Digit: Options of Terminal Command Bundle with Frequency Sources
Hundred Place: Options of Communication Command Bundle with Frequency Sources
Kilobit: Options of Automatic Operation Bundle with Frequency Sources

P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
- 0: Function Code P2-10 Setting
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given
- 6: MIN (Al1, Al2)
- 7: MAX (Al1, Al2)
- Maximum range for options 1-7, accords with P2-10

If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

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I've buffered a PWM signal to a 0-10V analog signal and I would like to use that signal to run your 110V 2.2kW spindle and VFD. Could you please detail the correct wiring and VFD settings to get that working?

Hola puedo venderte una maquina nueva completa chocofrutfc@yahoo.es

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Hi, I’m purchasing an ox build workbee cnc router from China but I need to purchase the spindle mount, router and all cables/wires. Please can you give a list and quote of what I will need? I am purchasing the electrical pack with it but it doesn’t come with the cables and all other bits I need. Thank tou

If you are wanting to use servos, I would highly recommend using closed loop steppers and drivers. You will get the best features of both the servo closed loop and the exact digital positioning of stepper motors.

For controllers: the pokeys57cnc will work with either Mach3 or Mach4
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

Otherwise, you can use the Mach3 USB controller if you only an on using Mach3:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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Hi there. I have an ex school Boxford HSRmi2 sat in my workshop, good condition and I'm assured it's all ok, but I want to rip everything out and go down the Mach 3/4 rabbit hole with servos. I need help at this point as I haven't done anything like this before and have no knowledge of controllers/motors etc. Could someone please point me in the right direction? Thanks.

You want to look for the analog input terminals in the wiring diagram in the manual for your VFD. I believe the VFD you have, the XSY-AT1 has three terminals that will accept an analog voltage to adjust the speed. These terminals are:
COM or ACM - this is where the ACM from the controller will connect
VI/CI - The AVI will connect to this terminal which is the actual voltage level that will determine the speed from 0 to 10V.
10V - This connects to the 10V terminal of the controller which will provide 10V to the controller allowing the top voltage reference for the controller. This will provide a 0 to 10V range for the AVI or VI/CI terminals, and if 5V is available on the VFD, then the range will be 0 to 5V.

The parameter you need to change in the VFD is P10 which will change the source of the frequency, either the control panel which is the default (0 or 1, keys or potentiometer - dial, if that is available on the VFD), External analog signals which are the ACM, VI/CI and 10V/5V terminals in the VFD, or the RS485 which is a serial connection to the computer. You want to set this parameter to the External terminals which may be 2, but check your manual for the proper value.

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I'm hooking up the VFD Controller to the USB controller to control the speed of the spindle. In your video you have the wire from the USB controller to the ACM of the VFD controller. The VFD controller I have is a XSY-AT1 model AT1-2200s. It does not have an ACM contact. It does however have a SP1 contact, is this where I land that wire?

The fact that you cannot move the motors with the keyboard serves as a clue to a couple possibilities.

- The software may not be communicating with parallel port. (One possibility may be that your step pins are not low active, or vice versa depending on your drivers).
- You may not be in the correct tab of Mach3. Make sure you are in the Program Run tab.
- The jog on/off button on the program run screen may not be lit (invoked).

This address below shows the complete troubleshooting for this type of situation. It will show how to test each pin at the parallel port at the back of the computer and everything else associated with correctly wiring the electronics.

https://buildyourcnc.com/CNCElectronicsandWiring.aspx




Additional Information:
6 axis robot with Mach3 Card 6 Axis Motion Controller

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I bought Mach 4 and Mach 3 USB Motion card STB4100. The installation Manual you direct me to is for installing board with Mach3. Where can I find directions for the combination of products I bought? The axis motors are held stationary by the magnets but when I try to jog an axis from mach 4 program, no movement.

I am not using a parallell port. I am using a USB.

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I bought Mach 4 and Mach 3 USB Motion card STB4100. The installation Manual you direct me to is for installing board with Mach3. Where can I find directions for the combination of products I bought? The axis motors are held stationary by the magnets but when I try to jog an axis from mach 4 program, no movement.

This will depend on the VFD you have to identify the correct terminal. The terminal on the VFD will be labeled AI1 typically (Analog Input #1). You will also need to make sure to complete the PWM circuit using the GND terminal on the VFD.

Additional Information:
I have wired my 0-10V signal to the AI1 and GND terminals as suggested. I have also set the PD-01 and PD-02 settings to 1. Still nothing. Is there something else that I am missing?

Additional Information:
Thanks for the information. Can you let me know the model of the VFD that you have?

Additional Information:
VFD Model # YL600-2S-2K20

Additional Information:
Thanks. I will check our resources and documentation to see if there is another programming setting that needs to be changed.

Additional Information:
Does your VFD have a VI terminal?

Additional Information:
No, it does not. The terminals for this VFD are as follows (seperated by dashes "-").

10V-AI1-AO2-PLC-DI5-DI3-DI1-COM
AI2-GND-AO1-DI6-DI4-DI2-FM-24V

Additional Information:
Do you have a PD070 parameter?

PD070 is the main Analog Input parameter.

The options for that parameter is:
0: 0-10V
1: 0-5V
2: 0-20mA
3: 4-20mA
4: 0-10V (4-20mA Stacked)
5: XIA
6: (VI+XIA)/2
7: (3VA+XIA)/4
8: (XIA_XIB)/2
9: Max (XIA, XIB)
10: Min (XIA, XIB)


Additional Information:
There is a PD-00 thru PD-09. PD-07 is currently set to 0.

Additional Information:
It appears that the manual I’m using “Titled YL600” is not the same as your unit. I will check our manuals and find the one that has only PD-00 to PD-09.

Additional Information:
For that VFD, the parameters are P0. The 0 may look like a D on the display.

The parameters that need to be changed for the AI1 to work (Brackets [] around the correct selection):

P0-01: First Motor Control Mode
- 0: Sensorless Vector Control
- 1: Flux Vector Control (FVC)
- [2]: V/F Control

P0-02: Options of Command Source
- 0: Operation Panel Command Channel (LED will be off)
- [1]: Terminal Command Channel (LED will be on)
- 2: Communication Command Channel (LED will flicker)

P0-03: Options of Principle Frequency Source X
- 0: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, no power-down memory)
- 1: Digital Setting (Preset Frequency P0-08, UP/DOWN modifiable, with power-down memory)
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID (Proportional Integral Derivative Control)
- 9: Communication Given

P0-11: Upper Limit Frequency Source
- 0: P0-12 (Make sure the P0-12 parameter has the correct max frequency if used)
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given

P0-27: Command Source Bundle with Frequency Sources
Single Digit: Options of Operation Panel Command Bundle with Frequency Sources
- 0: No Bundling
- 1: Digital Setting Frequency
- [2]: AI1
- 3: AI2
- 4: AI3
- 5: Pulse Setting (DI5)
- 6: Multi Speed Instruction
- 7: Simple PLC
- 8: PID
- 9: Communication Given
Double Digit: Options of Terminal Command Bundle with Frequency Sources
Hundred Place: Options of Communication Command Bundle with Frequency Sources
Kilobit: Options of Automatic Operation Bundle with Frequency Sources

P2-09: Upper Limit Source of Lower Torque Under Speed Control Mode
- 0: Function Code P2-10 Setting
- [1]: AI1
- 2: AI2
- 3: AI3
- 4: Pulse Setting
- 5: Communication Given
- 6: MIN (Al1, Al2)
- 7: MAX (Al1, Al2)
- Maximum range for options 1-7, accords with P2-10

If you elect to use a different AI#, then configure the parameters (P0-03, P0-11, P0-27 and P2-09) accordingly.

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I'VE BUFFERED A PWM SIGNAL TO 0-10V ANALOG AND I WOULD LIKE USE THAT RUN YOUR 110V 2.2KW SPINDLE VFD. COULD YOU PLEASE DETAIL THE CORRECT WIRING VFD SETTINGS GET WORKING?

Fusion 360 is a program that allows you to design in a parametric 3 dimensional environment and also provides a great CAM toolset. Fusion 360 will produce the gcode with the CAM capabilities. The gcode is used to move the machine in various ways in order to mill the material; however, software is needed to interpret this gcode and cause the machine to move according to the gcode instructions. This is called control software. So Fusion is CAD/CAM, and you still need "control". Mach3 is one example of control software for milling and is highly recommended.

Install Mach3 onto the computer that will connect to the redFly(CNC electronics), then configure the Mach3 parameters for the machine (motor tuning, plug-ins, inputs/output, etc.). Home the machine, load the gcode into Mach3 and the machine will move according to the gcode.

A word of caution, since you are new to CNC machines, make sure you familiar yourself with the machine and the movements of the machine specific to how the gcode is arranged with respect to the coordinates of the machine. Try with very simple gcode until you get a very good understanding of how the machine will move.

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Hello, My friend has purchased the Redfly and I am helping him a little with it. We are both very new to CNC. I am using fusion 360 at the moment. This can tool path and create gcode. I was wondering if Mach 3 or similar is still needed. Is there a tutorial you could point me to that explains how to get the Gcode from the PC, via Serial to the Redfly?

Make sure to watch this video that I created to correctly connect a VFD to the Mach3 USB controller. Yes, the 10V terminal on this controller is an input. VFDs typically have a 10V output that can be connected to this terminal.

Additional Information:
The video is here:

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[575] I want to run a SAKO VFD SKI780 by means of this break out board. On https://www.youtube.com/watch?v=P6xxHj6qYSA is mentioned that the 10V terminal on the BOB is an input connection and that it ha to be connected with an external 10V supply source to obtain a 0-10V PWM signal on the AVI terminal of the BOB. I this correct?

Can you tell me the model number for that VFD. Use the "Additional Information" for this FAQ to continue add this information and continue the dialog.

Additional Information:
Actually, it's the "submit response" button.

Additional Information:
It is the XSY-AT1. AT1-2200S

Additional Information:
Ok, let me check

Additional Information:
You purchased this VFD and spindle combo in April. Have you been using the VFD until now and it just failed? Or is this the first time you are trying to use the VFD? This will allow me to determine if this is a configuration problem or an electrical issue.

Additional Information:
According to the manual, P09 is the parameter needed to unlock the VFD if a value has been entered into P08, the password parameter. If the password value is entered into P08, you will need to enter the same password into P09 to see the value in P08 and access the other parameters.

Additional Information:
SOLUTION: If you do not remember the password that was entered into P08, then you can enter the value of 55555 into the P09 parameter and P08 will show the password. Take that value presented in P08 and you will be able to enter it into the P09 parameter and the VFD will be unlocked.

This customer tried the above instruction and he was able to unlock his VFD.

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I am trying to program my 220 volt VFD and it has locked me out. It keeps flashing and the only parameter I can change is P009. I also keep getting a Er 3 code which means input voltage out of parameters but the input voltage is correct. How can I get back to being able to adjust the parameters?

Do you have the Pokeys57CNC connected to a 24V external power supply?

Additional Information:
Yes, a 24V external power supply with the jumper positioned. I'm using the ethernet port so the 24v is the only source of power. I plan to measure the amp draw when I have a chance to see how much the vfd is drawing on the analog out.

Additional Information:
Further information. The resistance across the terminals on the vfd is 22k ohms. With an independent 0-10v current source I can run the spindle from 20 to 400 Hz. The PokeysCNC only gets to 3.8v with the vfd attached (and the vfd is at 150 Hz) compared to 10v when the vfd is not attached. The power to the PokeysCNC is steady at 24.18 V, so I'm not maxing out the power supply. Still looking for thoughts on what might be going on?

Additional Information:
And the other thing - The measured amperage is 0.17 mA for the 0-10 V signal (which makes perfect sense for 3.7 V and 22k Ohms).

Additional Information:
Just to bring finality to this issue - I added a 2.2 microfarad capacitor across the 0-10V input terminal (from signal to ground). This solved the issue. Evidently, it was an electrical noise issue.

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My pokeysCNC board creates and analog signal of 0-10V for 0 to 24000 spindle rpm just like it should from Mach3. However, when the spindle is on, the voltage only gets to about 3.8V for 24000 rpm. It seems like the vfd is drawing more current than the pokeyscnc analog output can produce. It there an easy solution to this problem?

Can you send me a link to the digitizer you are using?

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Hi my names is Minh Truong I would like to said thank you very much for your video I got the system mach3 working fine but one thing I can NOT set and config the digitizer on the board IN4 I am not sure how to setup because in the Mach3 pin 14 for digitizer Please shoe me hoe to set it up for the digitizer.

The E.oA.A is an error that the VFD specifies as an overcurrent during ramp up (or acceleration). In other words, the spindle is trying to accelerate to quickly. The spindle cannot handle the inertia during ramp up and it is trying to draw too much current during this process. The best solution that I have researched is to increase the ramp up (acceleration) time, or slow the acceleration. You will need to check which programming setting you need to change, but there will be setting called acceleration time (or ramp up time). Increase this number in small increments until the error goes away. Then, increase it more so there is a safety factor.

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I have the 1.5kW spindle using the 110V vfd which I bought new and has never run correctly for me. The spindle will not accelerate to any reasonable speed before stopping. When it stops, the vfd display reads "E.oA.A". It does not appear to be wiring or settings, I have checked those many times. What else should I look at to troubleshoot this? Is it DOA?

You may want to try using a ferrite core or an inductor in addition to the shielded cable. Also, make sure you are grounding the shield at both ends. Even though this is not high frequency, grounding the shield at both ends in a motor scenario may help. Also, try to reduce any parallel wire runs.

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[575] Hi, I plug HY 220v spindle on the board. It work, but the is a unstable frequency on the spindle. I put shielded wires from BOB to Inverter, and from Inverter to Spindle. But the problem still there. I read that I have to put a Analogue PWM, is that true, or I have problem with my wires... Thank you

VCC is the same as 5v. I will clarify on the instructions.

Additional Information:



Additional Information:



Additional Information:

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In the BlackTooth instruction the concluding sentence suggests connecting a wire from the right terminal of the pot to the VCC on the Laser Supply. There is no VCC on the power supply for the Laser that I can find. So, does this wire go to a different terminal on the power supply, or somewhere else where VCC exists, such as either stepper motor control?