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Question #: 15395

Question: [Mach3 USB Interface Board] Mach3 cutting in air above stock

Current Solution

If you wish to test the cutting of a project, zero the z-axis above the workpiece more than the measurement of the final depth of the cut. Make sure you have enough travel for the clearance passes.

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Other Possible Solutions to this Question

  • [575] how many inputs on mach3

    There are 4 separate input terminals on the controller. However, you can add an unlimited number of sensors and switches to these inputs using a parallel wiring scheme for normally open circuits and a serial wiring scheme for normally closed circuits.

    Check out this video where I explain these wiring schemes in detail:

    Click the link to add information to this solution:
    [575] how many inputs on mach3

  • [575] How do I get the USB Driver to work with Mach3 Version 1.84

    What problems are you experiencing?

    Additional Information:
    Are you able to install a newer version of Mach3? If you are worried that your configuration will be lost, you can save the configuration by copying all of the XML files from the Mach folder. The XML files contain all of the settings that you applied in Mach3. Just in case the XML files are not compatible with the new version, make sure not to erase the current Mach3 that you have on the machine.

    Click the link to add information to this solution:
    [575] How do I get the USB Driver to work with Mach3 Version 1.84

  • [575] Does the USB MACH3 controller support Sherline 1/2 pulse mode?

    The Mach3 100 kHz controller may be able to support the Sherline 1/2 pulse mode, but I have not tried it. There is no information in the documentation that is related to the parameter that can be set in Mach3 for the Sherline 1/2 pulse mode. You may be able to play with the available kHz ranges that the plugin allows to see if there is a pulse width that meets the Sherline 1/2 pulse mode specification.

    Click the link to add information to this solution:
    [575] Does the USB MACH3 controller support Sherline 1/2 pulse mode?

  • [575] Will this work with Mach4. I,m thinking to upgrade from Mach3.

    The Mach3 USB will not work with Mach4. Consider the Pokeys57CNC controller instead. The Pokeys57CNC controller will work with Mach3 or Mach4 and contains more features than most CNC machines need, including 8 motor outputs, 4 onboard relays, limit home and probe inputs, galvanically isolated outputs, and much more.
    https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach4-mach3-USB-ethernet-Board

    Click the link to add information to this solution:
    [575] Will this work with Mach4. I,m thinking to upgrade from Mach3.

  • [575] does the mach3 usb interface board support the M11/M10 command set?

    The Mach3 USB controller will work with M3/M4/M5 or M7/M8/M9 combinations. M10/M11 is not available with the controller.

    Click the link to add information to this solution:
    [575] does the mach3 usb interface board support the M11/M10 command set?

  • [575] How connect one spindle encoder on this White Eagle Mach3 board ????

    This controller does not have an encoder input for the spindle. The controller can output a PWM signal which causes the spindle VFD to spin at a specific RPM. That RPM is shown in Mach3 as long as the configuration has been applied properly. You can also calibrate the RPM of the spindle to match the RPM shown in Mach3 with the use of a tachometer and adjust the configuration in Mach3.

    Click the link to add information to this solution:
    [575] How connect one spindle encoder on this White Eagle Mach3 board ????

  • [575] Will the Mach3 USB interface board support other software such as Easel?

    The Mach3 USB controller is specifically engineered to integrate seamlessly with Mach3's CNC control software. Easel, on the other hand, offers an all-in-one CAD/CAM solution along with machine control capabilities. While Easel can output standard G-code compatible with industry-standard post-processors, it can serve as a design tool when used in conjunction with Mach3 but not as the machine control software.

    Click the link to add information to this solution:
    [575] Will the Mach3 USB interface board support other software such as Easel?

  • MY MACHINE CUTTING THE WRONG SIZE PART

    In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

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    MY MACHINE CUTTING THE WRONG SIZE PART

  • WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in


    Scratch-Build / Book-Build Kit:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 1600 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

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    Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

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    Click the link to add information to this solution:
    WHAT SETTINGS DO I USE IN MACH3 MOTOR TUNING?

  • HOW DO I CALIBRATE IN MACH3?

    In Mach3, go to the Settings Tab, and select "Set Steps Per Unit". It will ask you how far to move the machine. Before you do this, make a mark on the table exactly where the end mill is resting. You can do this by lowering the end mill until it touches the material, then spinning it by hand to cut a small dimple in the material. Then, raise the end mill to clear the material, and assign a distance to move the machine. Once the machine moves and stops, measure the exact distance that it actually traveled with a tape measure, and enter this value into the dialog box that asks how far it moved. Mach3 will automatically adjust your steps per unit for that axis to be more accurate. Do this for all axes often to ensure you are cutting accurately. The longer distances you use calibrate, and the more precise you are with your measurements, the better.

    Click the link to add information to this solution:
    HOW DO I CALIBRATE IN MACH3?

  • [575] Is there a special .tap g code file I should use with this mach3 controller I’m using aspire as cad

    The post-processor that should be used in Aspire, Vectric V-Carve, Cut 2D, and other CAM programs in their suite should use Mach 2/3 Arcs (inch) or Mach 2/3 Arcs (mm).

    Click the link to add information to this solution:
    [575] Is there a special .tap g code file I should use with this mach3 controller I’m using aspire as cad

  • HIWIN RAILS IN STOCK

    Yes we now have HIWIN rails in stock.

    Click the link to add information to this solution:
    HIWIN RAILS IN STOCK

  • [575] Does this board support indexing on mach3 turn? Planning to use it on a lathe and will do threading jobs

    You have the ability to designate the 4th axis, commonly known as the A-axis, for rotary indexing operations when using a Mach3 USB controller.

    To achieve this in Mach3, you'll need to:

    Open the Mach3 software.
    Navigate to "Config" and then to "Ports and Pins."
    Go to the "Motor Outputs" tab.
    Enable the A-axis and assign the respective Step and Direction pins.
    Save your settings and exit the "Ports and Pins" dialog.
    To calibrate the A-axis, go to "Settings" and use the "Set Steps Per Unit" option.

    Click the link to add information to this solution:
    [575] Does this board support indexing on mach3 turn? Planning to use it on a lathe and will do threading jobs

  • [575] I cant get a 5v signal on any of the Outputs on the board. what Port# and Pin #s should I be using on Mach3?

    The Mach3 USB controller does not provide 5V output signals. The Inputs, Outputs, and PWM Spindle Speed terminals are separated from the 5V side of the board. The output terminals use the 24V portion of the controller and you will need a 24V power supply to make these outputs work.

    Please watch the video below to completely understand how the outputs of this controller work. Make sure that you are using the RNRmotion.dll plugin and that the port for each of the outputs is set to port 3.

    Click the link to add information to this solution:
    [575] I cant get a 5v signal on any of the Outputs on the board. what Port# and Pin #s should I be using on Mach3?

  • [575] Hi, I have an old version of MACH3 V1.84 - Can someone tell me where to place the USB motion drive as there is no plugin folder in this version.

    Are you able to install a newer version of Mach3? If you are worried that your configuration will be lost, you can save the configuration by copying all of the XML files from the Mach folder. The XML files contain all of the settings that you applied in Mach3. Just in case the XML files are not compatible with the new version, make sure not to erase the current Mach3 that you have on the machine.

    Click the link to add information to this solution:
    [575] Hi, I have an old version of MACH3 V1.84 - Can someone tell me where to place the USB motion drive as there is no plugin folder in this version.

  • [575] Does this support THC function?

    Unfortunately, all of the attemps I have made to use this controller with a THC did not work, so I would not recommend this board for plasma machines that use a THC. THe Pokeys57CNC controller will work with several THC controllers. I have used the Proma and the PlasmaSens controllers with the Pokeys57CNC.

    Click the link to add information to this solution:
    [575] Does this support THC function?

  • HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

    You can go to our instructions on for the breakout board here: http://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay to get the information on turning the spindle on and off from the computer and mach3. Alternatively, you can connect the computer using RS485 serial to the inverter and send control commands that way.

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    HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3 usb

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    How should I wire the Mach3 card (red, 4 axis) and the vfd (Yl620-a)?

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    Click the link to add information to this solution:
    HOW TO CONTROL MY 2.2 KW SPINDLE VIA MACH3

  • [575] does it works with Fusion 360?

    Yes, the Mach3 USB controller works with the Mach3 control software, one of the most popular control software for CNC machines. Fusion360 has a Mach3 post-processor.

    Click the link to add information to this solution:
    [575] does it works with Fusion 360?

  • [575] Can it control a safety charge pump ?

    The pulse stream is output directly from the onboard microcontroller on the Mach3 USB controller, so there is no need for a safety charge pump from the computer to the controller. Parallel port breakout boards were connected to the computer via GPIO pins (General Purpose Input/Output) and each pin dedicated to the step pulse would be output directly from those pins. In that case, a safety charge pump was needed.

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    Click the link to add information to this solution:
    [575] Can it control a safety charge pump ?

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