Thanks. I updated that option to reflect that it has no pendant.

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[823] The description for this stand alone 3.1 controller describes the pendant as being included, but when you link to the Amazon site for this item, the MPG pendant is not included int the $250 price.

All of our CNC machines can cut melamine. If your application (kitchen doors) requires large cutting area, then I would recommend the following machines:

- greenBull 4x (4'x8'), 5x (5'x10') or 6x (6'x 12')

- greenLean 4'x8' vertically oriented CNC machine

- Or our Fabricator Pro 4'x8' metal CNC machine

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CAN YOU RECOMMEND WHICH CNC MACHINE TO GO WITH FOR CUTTING MELAMINE AND MAKING KITCHEN DOORS FROM MDF. ALSO DO PROVIDE TRAINING ON OPERATING SETTING UP SHOP PRODUCTION USE? THANKS

Yes, I can configure a system that contains a relay and solenoid to control air pressure and adding a second probe for tool height.

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[823] Do you know how to connect a second Probe for tool lenght and Relais for Air pressure ?

The eyebolts are used in the squaring of the machine. I would use a standard carpenters square and first run the end mill along the edge of the square to first make it parallel with the long axis. Then run the end mill along the other edge with the short axis and adjust the eye bolts and chain according to the angle that the machine is out of square.

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DO NEED TO SQUARE UP THE MACHINE AND IF SO YOU HAVE INSTRUCTIONS OR VIDEO FOR THIS?

Our MAch3 USB interface boards can be located here:

https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I AM INTERESTED IN THE 3 AXIS COMBO USB OPTION. NOTICE YOU ENDORSE PLANET-CNC FOR USE WITH THIS BUT WILL MACH3 INTERFACE WELL BEAK OUT BOARD?

The leadscrew length for the greenBull long Z-axis is 47 inches.

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BUILDING ONE OF YOUR GREENBULL 6X LONG AND 2.2 KILOWATT SPINDLE DOES NOT FIT. SEEMS LEAD SCREW YOU SENT WITH KIT IS SHORT 42" LOOKS LIKE IT NEEDS TO BE 5 OR 6 INCH LONGER. THIS CORRECT? WHAT THE NEEDED LENGTH FOR UNIT?

I don't see anything in the datasheet for the relay that indicates an overheat condition. While the relay is engaged, the power consumption is 400 mW and I don't believe this is enough to raise the temperature faster than the heat dissipation from the metal on the leads through convection or radiation outside of the rated temperature working ranges providing that you maintain an ambient temperature range within -40°C to 85°C (with no icing or condensation).

http://www.omron.com/ecb/products/pdf/en-g2rl.pdf

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IS IT OK TO LEAVE THE VACUUM PRESSURE CONTROLLER PLUGGED IN ALL TIME WHEN PUMP SWITCHED OFF?

You get the plans for this machine:
http://www.buildyourcnc.com/cnckitintro.aspx

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IF ORDER 'COMBO #1 (PLANS WITH DVD)', WHAT PLANS DO GET?

Yes, we have the optional table for the blackToe, but we need to fabricate it, which only takes one day. We generally reserve one week for the total fabrication and packing of all parts.

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DO YOU HAVE BLACKTOE MACHINES WITH TABLES READY TO GO OR HOW LONG DOES IT TAKE MAKE ONE?

No, the 3.1 version will not support slaving the X axis. You will either need to wire the two x axis driver to the same X signal pins, or use the DDCS v4.1 which does support slaving an axis.

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[823] I plan to use a DDCS stand alone controller for a CNC router build which will have two stepper motors on the x axis, one on Y and one on Z. Will the 3.1 version handle two motors synched on the X axis or will I need the 4.1 version?

Yes and properly soldered.

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20

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DO YOU SUPPLY THE MALE PORTION OF MOTOR CONTROL CABLES WITH REDLEAF?

I haven't delved into using encoders with stepping motors too much. From my research, you need to have a controller that can provide the closed loop control, rather than software handling that process. I have also found from my research that using encoders on stepping motors is generally used to stop the machine in the case that the motor failed to achieve the commanded position for some reason and gives the user the chance to correct and continue with the job.

If you want proper closed loop control, it may be best to go with servos and servo controller that provide the closed loop control within the real of those two components.

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I HAVE NOT SEEN ANY REFERENCES TO STEPPING MOTOR ENCODER FEED-BACK FOR CLOSED LOOP CAPABILITY IN OF THE HARDWARE YOU SELL. THIS A SUPPORTED FEATURE WITH HARDWARE/SOFTWARE SELL?

The roller chain lengths for the greenBull 4x is:
- 13 feet for each side of the X axis (total of 26 feet), and
- 6 feet for the Y-axis

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WHAT LENGTHS OF ROLLER CHAIN DO I USE FOR THE GREENBULL 4X CNC?

You can connect closed-loop motors and drivers to this controller. The feedback loop is only between the driver and the motor. When the controller commands the motor to reach a specified location, the motor/driver combination will attempt to get to that position, but if unable to reach the position, the driver will output an error signal which can be wired to the controller to stop the machine. As with all closed-loop drivers and motors, if you stop the movement, and then allow the movement to continue, it will reach it's intended destination since the driver receives the encoder values from the motor. Most controllers work this way and the DDCS is no exception.

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[823] Is a closed loop system possible with the DDCS Expert?

It is not recommended that standard routers do full depth passes. This is better done with a spindle. For best results with routers, we recommend a depth that equals the cutting diameter of the end mill. The IPM will relate to the chip load of the end mill (look up the formula online and add it here). The IPM will also depend on the end mill diameter, the larger the diameter, the faster the feedrate. A 1/2" end mill can cut about 300-500 ipm where a 1/4" end mill will be able to cut at 80-120 IPM, at a depth equaling the cutter diameter using a router. With a spindle, the same feedrates can be applied, but with more depth per pass. For instance, an MDF full depth cut at 3/4" can be cut at the 100 IPM using a 1/4" cutter.
Here is a basic setup we have for our blackFoot (default setting):
X-Axis
SPI: 914.29
Acc: 400.02
Vel: 5
Y-Axis
SPI: 1422.22
Acc: 400.02
Vel: 5
Z-Axis
SPI: 1600
Acc: 400.02
Vel: 79.98

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I have a BlackFoot with a 3.25hp Porter Cable router. What is a safe starting IPM to optimize feed rate? How fast do you guys run full depth passes through MDO or MDF?

Mounting the extruder to the whiteAnt can be done a couple of ways. One is to take the 4 mounting holes located at the lower portion of the z-axis rail support and use long screws protruding out. Take a thinner material and drill the four holes matching the locations of the 4 screws and screw on nuts to hold it in place. The other option would be to use the metal bracket and fasten to the edge of the rail support.

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CAN YOU GIVE ME SOME HELP OR POINT IN THE RIGHT DIRECTION TO INCORPORATE MK 7 EXTRUDER WITH BOOK PLANS FOR 3D PRINTER?

You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

For 200 RPM:
Hz = 200/60 = 3.33 Hz

For 300 RPM:
Hz = 300/60 = 5 Hz

Conversion to RPM:
If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

RPM = Hz × 60

Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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I HAVE A 2.2KW WATER COOLED SPINDLE WITH YL620-H VFD. THE VFD USES P#-## PROGRAM FORMAT. BELIEVE ALL CORRECT SETTINGS SETUP BUT WHEN TURN UNIT ON, IT SPINS AT ABOUT 200-300 RPM REGARDLESS OF WHAT FREQUENCY CHOOSE. DO YOU PARAMETERS IN THIS FORMAT FOR UNIT? THANK YOUR HELP. HUIBERT MEES

We just don't make enough on our machines to justify any discounts. We try to offer everyone the same low price.

If I can help in another way, please let me know.

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DO YOU HAVE SPECIAL DEALS FOR HACKERSPACES OR NON-PROFIT ORGANIZATIONS?

PC with parallel port and USB port
20awg stranded wires for the motors - http://www.buildyourcnc.com/electronicscombo.aspx
18awg stranded wires for power supply to drivers
24awg stranded wires for breakout board to drivers
(location and spacing of components varies from one person to another, so we do not provide cables/wires)
- General purpose extension cord (cut the female end off) to provide power to power supply
- USB cable to power breakout board
- Parallel cable to communicate to breakout board
- Router
- (optional - instead of router) Spindle with power inverter http://www.buildyourcnc.com/SpindlesAndAccessories.aspx
- (if purchasing spindle with inverter) General purpose extension cord (240v) (cut the female end off) to provide power to power inverter
- End Mill(s) http://www.buildyourcnc.com/ProductsEndMills.aspx
- CAD, and/or CAD-CAM software (to produce geometry, machine operations, and g-code) http://www.buildyourcnc.com/CNCsoftware.aspx
- CNC control software (to read g-code and control machine) http://www.buildyourcnc.com/CNCsoftware.aspx
- If the machine does not have the table included, then a table will need to be built. The rails, chain and chain mounts are included that are used on this table.

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WHAT ELSE DO I NEED WITH THE MACHINE?