It seems to be getting some kind of interference or a short within the wiring or communication, try jogging the motors in the software without anything wired to the board. Then add one motor at a time to see if there is a short within your wiring or a faulty driver/motor.
If the USB breakout board continues to move the x-axis with no motors or driver wired to it, please email customerservice@buildyourcnc.com for a replacement or further troubleshooting.

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I AM USING USB BREAKOUT BOARD WITH PLANET-CNC SOFTWARE. WHEN ENABLE JOGGING KEYBOARD X AXIS STARTS TO MOVE BY ITSELF (WHETHER CONNECTED OF NOT). PRESS STOP - IT STOPS FOR A MOMENT AND THEN AGAIN. WHAT COULD THAT BE? TRIED REINSTALL SOFTWARE DID NOT HELP.

No, we have gotten away from the planet-cnc boards as they have decided to not support our board with their software. You can use the Mach3 USB board as an alternative. You will be better off with Mach3 as a control software as this is widely used and supported.

Mach3 USB board:
https://www.buildyourcnc.com/item/electronicsAndMotors-electronic-component-breakout-Mach3-USB-Board

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I have the older discontinued USB breakout board. The y-axis no longer works and have traced it to the breakout board. Is there a replacement board that can use the same Planet CNC software running on Windows 10?

It seems to be getting some kind of interference or a short within the wiring or communication, try jogging the motors in the software without anything wired to the board. Then add one motor at a time to see if there is a short within your wiring or a faulty driver/motor.
If the USB breakout board continues to move the x-axis with no motors or driver wired to it, please email customerservice@buildyourcnc.com for a replacement or further troubleshooting.

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I am using USB breakout board with planet-cnc software. When I enable jogging keyboard x axis starts to move by itself (whether keyboard connected of not). When I press stop - it stops for a moment and then starts to move again. What could that be? Tried to reinstall software - did not help.

Planet-cnc is the best place to get information on setting up the software for the USB interface. We will test the z-axis plate homing method on Monday to be able to provide a more thorough explanation.

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Has anyone at BuildYourCnc ever tested homeing the z axis using a plate and ground clip using their BuildYourCnc usb breakout Board and a registered copy of Planet-Cnc software. If the answer is yes could they provide instruction from BuildYourCnc and not Planet-Cnc as their instruction does not work with BuildYourCnc USB breakout Board.

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I have nearly completed the CNC machine from the book, but I am using it with a USB breakout board, and have no idea how to wire the 6 limit switches to the board. I'm having difficulty following the diagram on the USB breakout board screen. Can someone please help me?

Youmay be able to find an adapter for your cable, or even a new cable, locally. This is the cable we sell that will work, https://www.buildyourcnc.com/item/electronicsAndMotors-cable-wire-db25-male-male

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The female 25 pin socket on my computer has to be connected to a similar socket on the breakout (parallel) board which came with my Blacktooth. Do I need a DB25 to DB25 cable, if such a thing exists? The cable I have is male to female.

The board layout is different and the terminals have slightly different names, but the two boards function the same. The wiring diagram is the same for both boards. The plug-in driver for Mach3 is also the same, so you should not have a problem. If you do run into an issue, please let me know here and I will help you determine the problem.

Thanks

Additional Information:
Thank you for the assurance that the boards will function the same. You did not answer the primary question of wiring. The diagram shows a board with a 5V for each axis, the new boards have only 1 5V point on the axis side. In retrospect since this controller receives information and most possibly the 5V signal directly from the computer leading to the drivers. I will wire the X, Y and Z axis to the single 5V point and see what happens.

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received my mach 3 USB breakout board today. The layout of the board is different from your diagram which shows a 5V power slot for each axis. Do I wire the 5V slot with only one 5V wire from one of the drivers or perhaps wire all three 5V wires into the one 5 V slot. Please advise.

My apologies for not getting back to you. We always answer the phones during business hours, so I would try that first. Our emails on Monday generally is stacked up as we are closed during the weekend. We can try your g-code here. Please send the g-code to the techsupport@buildyourcnc.com email address and we will test the code to see if it works.

By the way, do you get movement on the planet-cnc UI screen?

Additional Information:
The program starts and runs normal. I have all the correct movement on the mill and the UI screen. Then one of two things happens. It either stops and resets all axis to zero in the middle of the part or it freezes in the middle of the part. When it freezes, it is not moving on the cnc or the UI screen. Sometimes after a freeze it will come up with an 'IO timeout error', but the only way to clear is to unplug USB and start over.
I will send my settings and g-code files over tonight. Please be sure to load my settings when running the g-code. No movement of the cnc is necessary as the controller will do these issues without power to any drives and just the USB board connected, on my board at least.

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I have a MK1 board that I just got running and I am having issues. Do you have an MK1 board at your shop that I can send you my G-Code to run? The freexing/zeroing in the middle of the program issue happens even with no step drives attached to the board.

To test input pins, we would usually recommend using a working limit switch or component. Which would allow you to view the current pin, for any problems or incorrect setting with the control software.

When you wired the e-stop to pin 10, you did wire it in as normally open and also designated the correct pin to the e-stop in the control software?

We also have noticed how sensitive limit switches and e-stops can be to noise around the system and through the wiring. We would recommend using a shielded cable and wiring/routing away from any other wires(power, communication, etc.).

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Is there a way to test input pins on your breakout board? I had pin 10 exclusivley configured to the estop switch, got a lot of false estops. I gave up on usung estopp and tride to configure pin 10 to a probe with what seemed to be false indicators of a closed circuit.

Currently our USB breakout board is only compatible with Planet-CNC software as it has to be registered with Planet-CNC.

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Hi, I have watched your vids on YouTube and I am interested in purchasing one of your USB Break-Out Boards. I currently own and use FlashCut CNC software, which is USB based, on all of my machines. I'm wondering if you could tell if the Flashcut software will talk with the USB Break-Out Board? Thank You

The Mach3 USB will not work with Linux CNC. You can use our parallel breakout baord instead (if you have a computer that has a parallel port available).

Here is the link to that interface:
https://www.buildyourcnc.com/item/electronicsAndMotors-parallel-breakout-relay

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Hello. I'm currently building my first CNC router, and I'm powering it with a 3 axis electronics kit that was purchased through your site. I chose to get the Mach 3 USB Breakout board, but now I'm wanting to try to use Linux CNC to work with the computer I have available. Will that work with this board?

I also place the controller very close to the drivers (on the back of the gantry). All of the cables are shielded. The only long cables are the mains power cables and the USB cable. The USB cable is shielded and contains active repeaters.

There is no problem putting all of the electronics in a box and using long cables to the motors. This is the way I did it for a very long time.

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Great site. I saw your videos of wiring the Mach3 USB controller. You place the drivers next to the Steppers. This means that you have very long leads to the USB Board? What about the placement of the controlling PC? Is it a problem to have the USB board, PSUs and Drivers in a control box and long leads to the steppers? Thank you.

Sure, the USB interface has a place for 4 axes of limit switches.

Each axis can have two limit switches: one for the ++ (positive) end and one for the -- (negative) end. The positive end would be the limit switch at the end of the machine that, say the machine has a 4'x8' area, reaches a bit after the 8 foot mark. The negative end would be the limit switch behind the 0 foot location behind the origin. If the origin is in the middle, the negative would be at a little more than the -4 foot end and the positive would be at a bit more than the +4 foot end. Note that you can have more than one switch on each pin where the NC is connected in serial fashion and the NO is connected in parallel fashion (this can be seen on the diagram in the multiple limits switch section). The software configurations for the limits switches are under File -> Settings -> Limit.

A typical limit switch has three connections on it. These connections consist of COM (common), NC (normally closed) and NO (normally open). The COM would generally go to GND and the NC or the NO would go to the pin. If the NC is used, then the the switch is constantly connected until the switch is pushed (engaged) then the connection from the pin to gnd is broken (open). Use the settings in software to set whether in NC or NO configuration.

Let me know if this information was helpful (or not) by adding information to this question. Thanks.

User response:
Thank you very much for this helpful information. I'm still a little fuzzy on how the 6 limit switches physically connect to each other and to the USB breakout board. You've stated one switch (home) goes to positive and another switch (limit) goes to negative. Are all the GND prongs from all 6 switches connected to each other and going to GND on the breakout board, or no? And the NC prongs, how exactly are they connected to each other? And to the board? There has to be a diagram somewhere shows this visually, no? I don't know how to wire the switches in series or in parallel. I have already physically installed all the switches on the machine and ran the wires to where the board is. Now I just need to know where to plug these wires into the board. Also, taking into consideration that I'm using the Planet CNC software, the only settings I have pertaining to limit switches is "Enable/Disable" for each axis, and the actual limit for each axis. Nothing about NC or NO. Is that only in Mach3?
Thank you.

buildyourcnc response:
On the USB interface, the COM on the switch connects to GND and the NC or NO connects to the input pin (i.e. x++, y--, etc.)

Limit switch configuration is rather difficult to understand, especially with series and parallel. You can think of series as a single wire going from GND to the axis letter input terminal (i.e. X++ or X--). If the wire is broken, then the circuit is open (or the switch is engaged in a normally closed scenario). Normally closed is like an actual wire, and when engaged, the switch "opens" (breaks the wire). This is why we recommend in some systems that you can put many switches in series on a single pin. When one of the switches is engaged (breaking the connection) then the entire circuit of switches is broken and the machine stops.

In a parallel scenario, the state of the circuit is always broken until the one of the switches is engaged and the circuit is then closed or connected. The topology looks like a ladder. All the switches connect to both sides of the ladder and the switches are like the runs of the ladder (the horizontal bars that the feet are placed while climbing). Imagine all of the switches broken in this scenario (normally open). It would be like the ladder could be split in two, but if one of the ladder runs (switches) is closed by engaging it, then that run would connect both sides of the ladder and the two sides of the ladder would have a connection.

There is a diagram on the USB page of the various limit switch configurations. If you need more information (visual and/or otherwise), please let us know and we will immediately add that information to benefit everyone.

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I purchased limit switches from you mounted them on my machine and wire them to the breakout for using pin 12 and the ground on the breakout board, after a few minutes I got a message about a limit switch trip. Am I supposed to use the extra outport on the board instead of the ground?

Is the signal gnd on the laser power supply connected to a gnd on the breakout board? Do you hear a high pitched sound, like a TV set with an antenna getting interference, but with a high pitch?

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OUR FIRST ATTEMPTS WERE WITH THE PLANET-CNC SOFTWARE, GOING THROUGH USB BOB. NO PROBLEM GETTING X & Y AXIS TO MOVE BUT UNABLE GET ANY ACTIVITY ON Z AXIS. WE THEN INSTALLED MANUAL SWITCH BETWEEN 5V AND TL, JOY. DISCONNECTED BOB FROM TH, MOVED OVER TH TL STILL

Make sure to watch this video that I created to correctly connect a VFD to the Mach3 USB controller. Yes, the 10V terminal on this controller is an input. VFDs typically have a 10V output that can be connected to this terminal.

Additional Information:
The video is here:

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[575] I want to run a SAKO VFD SKI780 by means of this break out board. On https://www.youtube.com/watch?v=P6xxHj6qYSA is mentioned that the 10V terminal on the BOB is an input connection and that it ha to be connected with an external 10V supply source to obtain a 0-10V PWM signal on the AVI terminal of the BOB. I this correct?

To home the z-axis using a plate:
- Connect the end mill using a large clamping device like an alligator clip with a wire connected to GND.

- Connect the plate (solder a wire to the plate) to one of the input pins.

- You can use the autoset to setup that pin in Mach3 simply by touching the two together once connected to the pin and GND.

Alternatively, the end mill can be connected to the pin and the plate connected to GND as long as there becomes a complete circuit when the end mill touches the plate.

To setup homing for the Planet-CNC homing and limits, go to the Planet-CNC Machine setup page which explains the process step by step: http://www.planet-cnc.com/faq/machine_setup/

Customer Response:
How do I get homing on z to work with planet cnc software using build your own usb board. I have gone to planet website and followed the instructions provided but my software will not allow entries in the required fields they are grayed out is it because I am not using planet-cnc's board, I have used this method for years with Mach3 and would like to use it with the usb board and software.

Answer:
Just received information from the developer. The instructions on how to use a plate for z-axis homing (moveable sensor) can be found here:

http://www.planet-cnc.com/faq/moveable_sensor/

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How do I get Homing on Z to work with Plate and Ground using Buildyourcnc usb board all the entries for the sensor in planet-cnc are grayed out. I am using input z- and I purchased the software

Here is how to connect your router to the parallel breakout board through the on-board relay. You will need a spare extension cord. You will need to remove a portion of the outer jacket of the extension cord to expose the white, black and green wires (white = neutral, black = live and green = ground), understanding that the neutral and live create the completed circuit.

See this image of a similar connection. The terminal has the same connections.
https://www.buildyourcnc.com/images/vacuum-pressure-controller-relay-terminals-700.JPG

Image of the relay terminal:
https://www.buildyourcnc.com/images/breakoutboardrelayNONC.PNG

The live/black wire would be cut and one end of the cut would be secured into the P terminal and the other cut end would be secured into the S terminal. The live and ground wire would be uncut and travel from the plug to the router.


Additional Information:
You can also connect other high powered devices to the breakout board using any of the output terminals. You will need to supply extra relays like the one shown here:
https://www.buildyourcnc.com/item/electronicsAndMotors-breakout-Relays-relay-board-250V-12A-5V

Or you can find SSRs (Solid State Relays) that will accept 5v to drive the relay coil. Make sure the SSR will protect the 5V line from Back EMF as there is a coil in the relay. The one we sell contains a fly-back diode to protect the 5v terminal.

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I have your breakout board with relay parallel port , I have a vacuum, light on router and air pump I want to also hook up to board, can I hook those up to board and also could I had reylays to each one, what is the best way to figure this out any information would be great. Thanks

Decreasing the speed of acceleration in the cutter? Meaning of your router/spindle?, To modify the speed of a router will be going to the router itself and modifying the speed, but if a spindle is being used modifying it will be done either manually in the VFD (VFD Setup:
Change PD001 to '0' (source of run commands)
Change PD003 to 300 (main frequency - Hz)
Change PD004 to 300 (base frequency - Hz)
Change PD005 to 400 (max operating frequency - Hz)
Change PD006 to 2.5 (intermediate frequency - Hz)
Change PD008 to 220 (max voltage - V)
Change PD009 to 15 (intermediate voltage - V)
Change PD010 to 8 (minimum voltage - V)
Change PD011 to 100 (frequency lower limit - Hz)
Change PD142 to 7 (rated motor current - Amps)
Change PD143 to 2 (motor pole number)
Change PD144 to 3000 (rated motor revolution))<- make sure these are your settings in the VFD. If the spindle is wired to the breakout board and is working through Mach 3 then the modification will be done in your CamBam/Feed rate settings.

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How can I decrease the rapid acceleration of the cutter from a completed cutting operation to a new location so that the stepper motor will not lose its steps and mess up the machine zero settings? I am using CamBam and Mach3 on my machine with a chain drive. what is the best way to reduce accleration

We carry several sizes of lead screw and stepper motors on our website, for example here https://buildyourcnc.com/Item/mechanical-leadscrews-lead-screw-!5-5-starts-10-tpi and here https://buildyourcnc.com/ProductSearchResults.aspx. Please call us at 281-815-7701 to discuss the particular lengths you would need and shipping options.

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https://buildyourcnc.com/ProductSearchResults.aspx is not working

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I have a project very similar to cnc machine. I need 3 lead screws of 1.8 m with all set (supports, bearings...etc). and 3 NEMA 42 motors that I can connect with. if those are available, I need the information about shipping to Oman or UAE.