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Question #: 935

Question: on the 2.2Kw water cooled spindle, what is the cooling port thread type and size?

Current Solution

It is an M8 metric size on the port going into the spindle, and a 1/4" compression on the other side.

Is the M8 port a M8x1.25 or M8x1?

If you are referring to the book build, use a chamfer bit that is large enough to create a chamfer for most of the edge of the 3/4" thickness of the board, but still has a sliver of space for the bearing on which to ride.

Additional Information:
Mine is M8x1mm. I replaced the stock fitting with a brass hose barb and used "steel wire reinforced vacuum hose" with a 1/4" ID because it resists kinking and collapsing.

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Other Possible Solutions to this Question

  • BUT DIDN'T SEE ANYTHING ABOUT COOLING THE LASER OFF - IS YOUR SETUP LIKE MOST OTHERS NEED BUCKET OF DISTILLED WATER TO PUMP THROUGH MACHINE?

    Cooling is not as tricky as you might think. There is 3 ways to approach this, only 2 really matter for a low scale 40w setup. First one is the cheapest and easiest. The higher the temp of water the worse your performance will be, from what I understand anything in the 30C range is about the most tolerable it gets. Lower is better. But not frozen...from what I've been told a very experienced cutter, he found 8C was the highest power he achieved.

    1. Use a 5 Gallon resovoir system which gives you a fairly large space of water to heat up before you need to tend to it. Add about a cup of anti-freeze to the mix of DISTILLED water. You don't want ANY minerals in the water that might build up in your system. The anti-freeze works to keep algae and other ickies from growing in your water.

    2. Use a smaller resovoir system (or even closed loop) and install 1 or more radiators found in CPU cooling systems with 120mm fans attached. This will continously cool your water system to ambient room temperatures, but with a tiny resovoir it will be difficult to add things like ice-packs to drop the temps if the ambient is quite hot.

    3. Using an industrial coolant system. Overkill and unless your cutting A LOT, this is a very expensive option to take. You can also explore the idea of Peltier cooling but it is extremely expensive electricity/BTU wise compared to an industrial cooler.

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    BUT DIDN'T SEE ANYTHING ABOUT COOLING THE LASER OFF - IS YOUR SETUP LIKE MOST OTHERS NEED BUCKET OF DISTILLED WATER TO PUMP THROUGH MACHINE?

  • WHAT IS THE DIFFERENCE BETWEEN PARALLEL AND USB ELECTRONICS COMBOS MOTOR KITS

    The parallel (printer cable) port is uses the computer as its main source of pulse trains to operate the motor driver directly. Parallel ports are a direct connection from the processor commonly referred to as GPIO pins (General Purpose I/O pins) and provides a convenient and powerful way to interface with the computer. The parallel breakout board is included in those kits only to condition those signals for use with the drivers.

    The USB serves at the actual controller, sending the pulse trains, but the computer sends simple human readable instructions to the USB controller to tell the controller how to send pulses.

    The non-technical differences that may serve as the most important information to you is that the parallel configurations allow for a wider variety of industry standard software that can be used to control the cnc machine. The USB that we offer requires the operator to use a software called Planet-CNC software which is a very well made and feature full cnc control software.

    Additional Information:


    Additional Information:


    Additional Information:
    USB Motion controller breakout board work with planet cnc software?

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    WHAT IS THE DIFFERENCE BETWEEN PARALLEL AND USB ELECTRONICS COMBOS MOTOR KITS

  • WHAT IS D.O.F OR DEPTH OF FIELD FOR THE BLACKTOOTH LASER AND LENS?

    Depth of Field. This is how far the focal point goes before re-expanding again. With a 2" lens, you have approximately 2-3mm of DOF. This means that you'll have 2-3mm of perfectly focused laser before it starts to re-expand again. If you have a 4" lens, you will have up to 7mm of DOF.

    Additional Information:

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    WHAT IS D.O.F OR DEPTH OF FIELD FOR THE BLACKTOOTH LASER AND LENS?

  • WHAT IS SHIPPING DIMENSIONS AND WEIGHT FOR THE VERTICAL LASER.

    Shipping crate size 121" X 36" X 92"

    Weight 511 LBS

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    WHAT IS SHIPPING DIMENSIONS AND WEIGHT FOR THE VERTICAL LASER.

  • WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

    You can expect a two week lead time for the redFrog pick and place machine.

    Additional Information:

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    WHAT IS THE LEAD TIME FOR REDFROG PICK AND PLACE MACHINE?

  • WHAT IS THE SHIPPING WEIGHT AND DIMENSIONS FOR GREENLEAN?

    Shipping crate 121" X 36" X 92"

    Weight 511 LBS

    Additional Information:
    ship in india pls

    Additional Information:
    International shipping rates can be determined by:
    - adding products to the cart
    - go to the cart and enter shipped by address
    - and pressing the calculate shipping button

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    WHAT IS THE SHIPPING WEIGHT AND DIMENSIONS FOR GREENLEAN?

  • WHAT IS THE DIFFERENCE BETWEEN MACH3 AND MACH4?

    Standard Version Features Mach3 Mach4 Hobby Mach4 Industrial
    Number of Planners 1 1 1
    Number of Axis 6 6 6
    Out of Band Axis (OBA) 0 1 6
    Slave axis (uses up coordinated axes) 3 N/A N/A
    Slave motors (does not use up coordinated axes) N/A 4 per Axis 4 per Axis
    API Interface - Open to All Hardware Yes Yes Yes
    Extended Plugin Support Yes Yes Yes
    User customizable GUI Yes Yes Yes
    Unified (GUI) Interface - PLC, CNC, etc.. Yes Yes
    Unlimited IO Yes Yes Yes
    Modbus PLC Yes Yes Yes
    PMC (Ladder Logic addressing for cnc/plc) Yes Yes
    Unlimited File Size Yes Yes
    Tool Path Display Yes Yes Yes
    Tool Path Speed & Quality Low High High
    Scripting - Customization Yes Yes Yes
    LUA Scripting - simple, fast, cross-platform Yes Yes
    - Lua sockets (ftp, http, smtp,..) Yes Yes
    - SSL (security layer) Yes Yes
    - LFS (manage large files and data storage) Yes Yes
    - Seriel port Yes Yes
    - Enraving of part numbers / serial numbering of parts Yes Yes
    - Plugin panel objects Yes Yes
    IPC Library for Data Sharing/tracking (Interprocess communication) Yes Yes
    Full Feature Screens/Controls Per Machine Type Yes Yes
    Currently Availabe: Mill, Router, Lathe, 3d Printer Yes Yes
    Multiple gcode Interpruters (Per Machine Type) Yes Yes
    Probing - Intergrated in standard screens Yes Yes
    Simulated 3d Machining (with additional plugin license) Yes Yes
    Tool Life Management (G10 L3 command) Yes
    Screw Mapping Yes
    Professional Screen Designer (advanced G.U.I.) Yes
    - Screen Animation Control Yes
    - Screen Integrated Tool Table Control Yes
    - Screen Integrated Work Offset Control Yes
    - Screen Integrated gcode editor Yes
    - Screen Artsoft Wizard Package Integration Yes
    Macro B gcode Programming (#variables) Yes
    - User definable gcodes via marco calls Yes
    - Macro Calls: G65, G66, G66.1 Yes
    - gcode via marco call (custom G codes via macro B) Yes
    - mcode via macro call (custom M codes via macro B) Yes
    - mcode via sub code (custom M code via sup program) Yes
    - Conditional gcodes Yes
    - set VN call - define variable names Yes
    gcode Editor Included Yes
    Scripted M code (custom M code via LUA script) Yes Yes
    Variable Speed Spindle Yes Yes Yes
    Spindle Relay Yes Yes Yes
    Coolant relay Yes Yes Yes
    Mist Relay Yes Yes Yes
    Threading Yes Yes Yes
    Rigid Tapping Yes Yes Yes
    Single Block Yes Yes Yes
    Block Delete Yes Yes Yes
    Optional Stop Yes Yes Yes
    MACH CNC CONTROL SOFTWARE MAIN FEATURES AND VERSION DIFFERENCES
    Standard Version Features Mach3 Mach4 Hobby Mach4 Industrial
    MACH CNC CONTROL SOFTWARE MAIN FEATURES AND VERSION DIFFERENCES
    Cutter Comp Yes Yes Yes
    Fanuc Type C Cutter Comp Yes Yes
    Fixture Offsets Yes Yes Yes
    G51 Scaling Yes Yes Yes
    G92 Offsets Yes Yes Yes
    G52 Offsets Yes Yes Yes
    Event Driven Yes Yes
    Multi Line MDI Yes Yes
    Subs In MDI Yes Yes
    OpenGL Optimization Yes Yes
    Multi-platform OS Compatibility Option Yes Yes
    Online Support Yes Yes Yes
    Phone Support Option Available Yes
    Support Priority Yes
    Available to End Users as "Do-it-yourself" Yes Yes
    Summary - Mach3 versus Mach4 :
    Mach4 Hobby is the closest comparable version to Mach3, yet it is still much more advanced. The price point of these versions is nearly
    identical. Mach3 is very popular for hobby enthusiest and is used in highly modified form by some great OEM's. In general, Mach4 is more
    complex than Mach3 and follows cnc industry standards. Mach3 has many customizations to make it easier for hobby users, but can lead to
    difficulties if users plan to apply their knowledge to more advanced systems. Mach4 is built as a full featured cnc controller capable of high
    speed machining for servo and stepper systems. Mach3's feature set is complete, while Mach4's will continue to expand. If you are new to cnc,
    Artsoft highly recommends using and learning Mach4 even if it appears that Mach3's feature set will be adequate for your needs.

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    WHAT IS THE DIFFERENCE BETWEEN MACH3 AND MACH4?

  • I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

    It is not necessary to connect the spindle VFD (Variable Frequency Drive also called an Inverter) to the computer or CNC motion electronics. The VFD can be controlled independently using the control panel on the VFD. The control panel has the ability to control all aspects of the spindle including Speed, Torque, limits, etc. However, you can connect the VFD to the computer so the CNC control program can control the spindle during the CNC Machine operation. You will need to connect the VFD to the computer via a serial conection (in this case, it is the RS-485 protocol).

    The following are instructions on how to connect the VFD to Mach3 via this RS-485 serial connection.

    The first thing you will need is the dynamic link library to pair with mach3 called the Huanyang VFD Mach3 PlugIn. You can find this file at the mach3 support forum here: http://www.machsupport.com/forum/index.php/topic,14182.0.html

    You will also need to download the Microsoft .net 3.5 framework and install it: https://www.microsoft.com/en-us/download/details.aspx?id=21

    Follow the pdf that comes with the library file, but here is a synopsis of what you need to do (I also added a lot more information that may be useful during this process as the manual does not cover the main connections that need to be done):

    You will need to program your VFD so that it knows how to communicate with mach3 and the computer (go into the programming mode of the VFD and change these parameters):
    - PD001 - value 2 - Enables with communication aspect of the VFD
    - PD002 - value 2 - Enables frequency control from the communcations port
    - PD163 - value 1 - VFD address
    - PD164 - value 1 - Baud rate of 9600 (speed of the communication)
    - PD165 - value 3 - 8N1 RTU - 8 bits (that's the size of the word that gets communicated), N (No parity or no error checking) and 1 (1 stop bit)

    Copy the dll file to the PlugIns folder of mach3.

    Connect the RX and TX lines to your computer. There are a couple ways you can do this, but the recommended way would be to use an FTDI USB device which converts a USB to a serial com port. The device will have Rx and Tx connectors to connect to the VFD terminals with the same labels. This method is recommended since serial ports are not as common in computers these days.

    Next, you will need to configure mach3 to use the plugin library. Start mach3 and click on Menu -> config ->Config Plugins. Enable the new plugin by clicking on the red cross on the left column next to the plug in. Restart mach3 after doing this.

    No you need to configure mach3 to use the HuanyangVFD plugin. Go to the ports & pins configuration and select the spindle setup tab. Make sure that the Disable Spindle Relays checkbox is unchecked. We don't want mach3 to output a signal for a relay since the spindle will start up and turn off within the VFD and not from an external relay.

    Next, go to the HuanyangVFD settings by clicking on Menu -> plugin control -> HuanyangVFD. Set the parameters to the same settings you put into the VFD programming. The com port will be shown as new hardward when you plug in the USB FTDI device. A little bubble will be displayed at the bottom right where it will notify you that a new device is being installed (be patient while windows assigns a com port). Alternatively, you can use the windows device manager to see which port was set for the new USB FTDI device). You may need to restart mach3 several times until you get the correct information displayed in the PD001 and PD002 fields. When the com port is correct and the other parameters, like baud and VFD address is the same as you entered in the programming, then the PD001 and PD002 will show the number 2, otherwise, a 99 will appear which means that communication was not successful.

    You can now control the on/off and RPM of the spindle using the RS485 communication between mach3 and the VFD.

    Additional Information:
    The question was how to connect the spindle to the redfy. I did not receive a VFD.
    I have the redFly system and a 2.2kW Spindle - 110V how do i connect the spindle?

    Additional Information:
    If you received a spindle without a VFD, please contact us asap. Our spindle will not work without a VFD.

    Additional Information:
    Hi, how is this setup in mach4?

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    I HAVE THE REDFLY SYSTEM AND A 2.2KW SPINDLE - 110V HOW DO CONNECT SPINDAL?

  • WHAT IS THE MOST EASY WAY TO HOOK UP MILL IN THAT AUTOMATICALLY STARTS WHEN CYCLE STARTS, AND STOPS GCODE THROUGH?

    Does your breakout board (interface) have a relay? If so, you can connect one of the router/spindle's ac lines through the relay. The M3, M4 and M5 codes are used to control the router/spindle. Typically, the M codes are automatically added to the g-code regardless if you configure this in your CAM software. If you have the breakout board from buildyourcnc, you can go to the product page for the breakout board and the relay connection diagram and narrative is in the instructions on that page.

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    WHAT IS THE MOST EASY WAY TO HOOK UP MILL IN THAT AUTOMATICALLY STARTS WHEN CYCLE STARTS, AND STOPS GCODE THROUGH?

  • WHAT IS THE PICK AND PLACE LEAD TIME?

    You can expect a two week lead time for the redFrog pick and place machine.

    Additional Information:

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    WHAT IS THE PICK AND PLACE LEAD TIME?

  • WHAT ARE THE BLACKTOOTH LENS SIZES AND FOCAL LENGTH SPECIFICATIONS?

    The lens is 20mm wide and a 50.6mm focal length (the one included). This lens will stand up to at least 30PSI air assist.

    The mirrors are 25mm wide mirrors.

    Focal length is the distance from the lens to the material for the laser converge into the best focal point. If a lens is listed as 2". You measure 2" from the lens to the material, this will be the tightest point the laser can go before it starts to re-expand again losing focus.

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    WHAT ARE THE BLACKTOOTH LENS SIZES AND FOCAL LENGTH SPECIFICATIONS?

  • I HAVE A 2.2KW WATER COOLED SPINDLE WITH YL620-H VFD. THE VFD USES P#-## PROGRAM FORMAT. BELIEVE ALL CORRECT SETTINGS SETUP BUT WHEN TURN UNIT ON, IT SPINS AT ABOUT 200-300 RPM REGARDLESS OF WHAT FREQUENCY CHOOSE. DO YOU PARAMETERS IN THIS FORMAT FOR UNIT? THANK YOUR HELP. HUIBERT MEES

    You will need to look for the parameter that controls the run frequency. The frequency can be controlled bu the panel, external terminals, or the RS485 TX/RX terminals (UART protocol). You will want to change that parameter so it uses the panel. If you are referring to the maximum panel dial frequency is only allowing 200-300 rpm, then look for the parameters to control the frequency.

    For 200 RPM:
    Hz = 200/60 = 3.33 Hz

    For 300 RPM:
    Hz = 300/60 = 5 Hz

    Conversion to RPM:
    If you ever find yourself yearning to reverse-engineer the process, the formula is as follows:

    RPM = Hz × 60

    Look for values that match somewhere between 3 and 5 in your frequency parameters and replace them with 400 to give you 24,000 RPM max.

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    I HAVE A 2.2KW WATER COOLED SPINDLE WITH YL620-H VFD. THE VFD USES P#-## PROGRAM FORMAT. BELIEVE ALL CORRECT SETTINGS SETUP BUT WHEN TURN UNIT ON, IT SPINS AT ABOUT 200-300 RPM REGARDLESS OF WHAT FREQUENCY CHOOSE. DO YOU PARAMETERS IN THIS FORMAT FOR UNIT? THANK YOUR HELP. HUIBERT MEES

  • WHAT DOES THE GREENBULL KIT INCLUDE AND DO I NEED TO INCLUDE?

    The greenBull 4X comes with all of the components and electronics to assemble the gantry of the machine. You will need to build the table. We provide the rails and roller chain for the X-axis (along the length of the table for full 8 feet of travel). You will need to provide some wire to connect the electronics and a computer to run the machine. You will also need to purchase the software that you will need to run the machine that matches how you will apply the machine. We suggest the mach3 control program. The CAM program is up to you as there are many options out there.

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    WHAT DOES THE GREENBULL KIT INCLUDE AND DO I NEED TO INCLUDE?

  • I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

    VFD settings........
    1) To program the VFD, wire it up, plug it in. It takes several seconds to come to life.

    2) Push the PRGM button to enter programing mode.

    3 )Push the SET button. The display will read PD000.

    4) If you push the SET button again, it will display the present setting of PD000.

    5 )By pushing the up or down arrows, you can change the setting to whatever it needs to be. (This is just an example. PD000 needs no changes)

    6)Push the SET button again to lock in the setting of PD000 and advance to the next number, in this case, PD001.

    7) Push the SET button and it will display the present setting of PD001. Again, use the up and down arrows as necessary to set PD001, then push SET again to lock it in.

    Note: You can also scroll through the PD numbers with the up and down arrows.

    8) make all settings this way.

    9) by pushing the SET button you can scroll through the settings. First push of SET moves to the next number, second push displays it's setting, third push moves to the next PD number.

    Note- If you take too long, it will leave the programing mode on it's own. If it does, just push PRGM again to return to programing mode. Then press SET and continue what you were doing.

    10) Start with PD013. Set it to 1, which returns the settings to the factory settings.

    11) Then set PD005 to 400, PD004 to 400, and PD003 to 400 IN THAT ORDER.

    12) Then set the following: PD041=8, PD144=3000

    13) Set PD209=50

    That's it for the programing. You should get 24000RPM when you push RUN.

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    I JUST RECEIVED A REPLACEMENT SPINDLE (2.2KW 220V). HOWEVER, WHEN ATTEMPTED IT USE THE NEW SPINDLE, WOULD ONLY REACH 1500 RPM. IS THERE SOMETHING NEED TO CHANGE ON CONTROLLER?

  • WHAT IS THE FORMULA TO DETERMINE STEPS PER INCH OR RESOLUTION FOR EACH AXIS?

    The formula and calculation is a starting point to get into the area of steps per inch. You will then need to use the mach3 calibration utility to get the exact steps per inch.

    Formula:
    step per inch = (motor steps * microstepping) / (travel at one turn of the motor in inches)
    if microstepping is set at 16 (1/16 on the driver) then and you are using a sprocket and chain with a pitch of .25 inches and 12 teeth on the drive sprocket
    = (200 * 16) / (12 * .25)
    = 3200 / 3
    = 1066.666 steps per inch

    For lead screw that has a travel of .5 inches at one turn like the 5 start 1/2 inch lead screw and using 4 microsteps per step (1/4):
    = (200 * 4) / (.5)
    = 800 / .5
    = 1600 steps per inch

    Remember to use the mach3 calibration wizard and double check the driver microstep setting.

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    Click the link to add information to this solution:
    WHAT IS THE FORMULA TO DETERMINE STEPS PER INCH OR RESOLUTION FOR EACH AXIS?

  • I DON'T HAVE A PARALLEL PORT ON MY COMPUTER. WHAT DO NEED?

    If your computer does not have a parallel port, all you will need is a low cost PCI parallel adapter card (these can be found on amazon for $15-$20). If you plan on using a laptop (not recommended) you can try to find a PCMCIA parallel adapter, but many people have frequent issues with this setup. A more expensive solution would be to purchase a USB smooth stepper board. Unfortunately, we do not supply any of these adapters and cannot attest to their reliability.

    Additional Information:
    ur gay

    Additional Information:

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    I DON'T HAVE A PARALLEL PORT ON MY COMPUTER. WHAT DO NEED?

  • WHAT IS THE WARRANTY ON COMPLETE UNIT?

    We provide a one year warranty from the date the item is delivered.

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    WHAT IS THE WARRANTY ON COMPLETE UNIT?

  • wHAT IS THE SMALLEST LENGTH SHAFT I CAN USE FOR YOUR #25 DRIVE SPROCET?

    The hub length of the drive sprocket and the other mechanical devise that is used to connect on the shaft will determine the length of the shaft needed for use with the drive sprocket.

    The hub lengths for our drive sprockets are 1/2". So if you are connecting the drive sprocket to a motor, your motor shaft will need to be at least 1/2" in length.

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    wHAT IS THE SMALLEST LENGTH SHAFT I CAN USE FOR YOUR #25 DRIVE SPROCET?

  • WHAT IS THE WARRANTY ON YOUR PRODUCTS

    We provide a one year warranty from the date the item is delivered.

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    WHAT IS THE WARRANTY ON YOUR PRODUCTS

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