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Question #: 14059

Question: I need info on connecting my vfd to run via mach3. Any videos please? Thanks.

Current Solution

I will be making a video on controlling the VFD via Mach3 shortly.

Respond:

Other Possible Solutions to this Question

  • I need to determine steps/inch mach3 setup information for my motors and drivers.

    blueChick:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackToe:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    blackFoot:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/16 Microstep, 2.7A
    Dipswitches: 11001100
    Mach3 Motor Tuning: 1422.22 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    greenBull:

    X-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 914.29 steps/in

    Y-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/16 Microstep
    Dipswitches: 01100110
    Mach3 Motor Tuning: 914.29 steps/in

    Z-axis
    “CW8060 (6.0A) Driver”
    Set to 5.43A, 1/4 Microstep
    Dipswitches: 01100100
    Mach3 Motor Tuning: 1600 steps/in


    Scratch-Build / Book-Build Kit:

    X-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100 (“0”=down, “1”=up)
    Mach3 Motor Tuning: 1600 steps/in

    Y-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Z-axis
    “CW230 (3.0A) Driver”
    Set to 1/4 Microstep, 2.7A
    Dipswitches: 10101100
    Mach3 Motor Tuning: 1600 steps/in

    Additional Information:


    Additional Information:
    Scratch built/book CNC with NEMA 34 motors and CW8060 microstep driver

    Additional Information:

    Click the link to respond:
    I need to determine steps/inch mach3 setup information for my motors and drivers.

  • I can't get any of the original build your cnc videos to load past step 5. Can anyone help please?

    Which machine has the issue with the videos?

    Click the link to respond:
    I can't get any of the original build your cnc videos to load past step 5. Can anyone help please?

  • Please provide detailed instructions on how to connect limit switches to CNC USB BOARD. I can not find instructions anywhere. I am new to cnc world and really need help. Thanks

    The USB Interface page: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout

    On this page, there is a datasheet that explains the connection schemes for the limit switches on step 1 of the instructions. The datasheet explains single and multiple switch configurations and parallel/serial connections schemes for the NO/NC (Normally Open/Normally Closed states).

    If there is further information you need, please reply on this FAQ.

    Click the link to respond:
    Please provide detailed instructions on how to connect limit switches to CNC USB BOARD. I can not find instructions anywhere. I am new to cnc world and really need help. Thanks

  • please send wiring diagram for the 1500kw spindle and inverter combo. i need to see what additional things need be purchased. thanks.

    Please refer to the Spindle wiring diagram found on the product page for the 2.2KW spindle. The wiring diagram will be the same for the 1.5kW Spindle. The only difference will depend on if you are using 110v or 220v power, as setting PD008 asks you to specify the max voltage.

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    please send wiring diagram for the 1500kw spindle and inverter combo. i need to see what additional things need be purchased. thanks.

  • Are there any special instructions regarding connecting water lines to the 2.2k spindle?

    There is no specific manner in connecting the water lines to the spindle. No specific output and input locations, only the diameter which we use is 1/4 Inside Diameter and 3/8 Outside Diameter (you might find another one that works just as well).
    Unscrew the 2 hose nuts and feed the tube through (will be snug), and adjust the tube on the hose fittings and screw the hose nuts down. Feed the tubes through your machine towards the water bucket, making sure it will not get caught on any moving parts and cause a jam/leak, and fit one tube to the outlet of your water pump and leave the other tube to the bucket as a return line. (unless you are using a cooler like a radiator, then feed it to the outlet of the radiator and to your water pump)

    Click the link to respond:
    Are there any special instructions regarding connecting water lines to the 2.2k spindle?

  • What would be your recommendation for "power supply 2 (24vdc)" connecting to USB motion card? Are there any videos explaining it's connection to the relay coil? (not quite sure what relay coil is)

    A 24V connection to the USB motion card is only needed if you are using limit switches (inputs), powering the spindle/VFD speed and direction, and for the outputs, for powering other devices (mist, coolant, etc.).

    If you are using a VFD (Variable Frequency Drive, also called Inverter) for a spindle, they typically have a 24V out terminal that can be used with our USB motion card. If you are not using a spindle/VFD (we highly recommend one), then you will need to purchase a 24v power supply to power that side of the board.

    The outputs mentioned above are to connect to external devices and will require a relay (a mechanical switch that is controlled by a digital signal). This mechanical switch can turn on a device like coolant and mist, or even a router, if you are using one. A relay is required to turn on these devices because the devices are typically higher voltage, like mains (110v or 220v). So, a relay can turn on or off a high voltage device with a lower voltage (24v) signal.

    Click the link to respond:
    What would be your recommendation for "power supply 2 (24vdc)" connecting to USB motion card? Are there any videos explaining it's connection to the relay coil? (not quite sure what relay coil is)

  • Is the white ant capable of connecting to any other program besides replicator g? Is so which ones?

    The whiteAnt has only been tested with the replicatorG application. There is no reason that another program cannot be used as long as the program is compatible with the gen4 electornics.

    Click the link to respond:
    Is the white ant capable of connecting to any other program besides replicator g? Is so which ones?

  • I need your assistance... I have two items left to setup on my Pokey57CNC and Mach4, Home switches and Spindle Speed. I have watched the videos, but they are for Mach3 and the screens are different in Mach4. Can someone please explain the setup of these two items in Mach4?
  • bluechic v4.2 - mach3 setup video does not play on the metacafe site... since I'm new to this I am lost on how to configure mach3 to the usb breakout board. Please advise, thanks!

    To setup mach3 for the parallel breakout board, view the last three videos on this page:
    https://buildyourcnc.com/CNCElectronicsandWiring.aspx#prettyPhoto

    The parallel breakout board contains a usb connector, but is only used for power. The USB interface board (sold here: https://buildyourcnc.com/item/electronicsAndMotors-electronic-component-USB-Controller-Breakout) does not use Mach3, rather it uses the planet-cnc software.

    Click the link to respond:
    bluechic v4.2 - mach3 setup video does not play on the metacafe site... since I'm new to this I am lost on how to configure mach3 to the usb breakout board. Please advise, thanks!

  • I ordered a redLeaf with Mach3 installed. Do you guys configure any of the setting in mach3 or will I need to do that all myself?

    The redLeaf CNC computer systems will have either Mach3 or LinuxCNC installed as per the customer's request. If the Mach3 license is purchased, the license file will also be installed on the redLeaf CNC computer system.

    The Mach3 or LinuxCNC settings will be configured during the assembly of the system. We contact the customer to determine the drive (mechanics) and inertial (weight of gantry and other parts of the gantry) specifications in order to correctly configure the steps per inch, velocity and acceleration.

    Click the link to respond:
    I ordered a redLeaf with Mach3 installed. Do you guys configure any of the setting in mach3 or will I need to do that all myself?

  • I am building a wet plasma table for my shop that is 8'x 16'. I will need hardware and software. Please heko me wuth the list, My phone is 9124273734. I would like to talk with someone if possible. Thanks, Rus

    If you purchase the greenLean, you will get everything you need except a router, computer to operate the machine, and software to control the machine. You state that you have a computer. You can use this computer, but you will need to determine if it has a parallel port, or if you are going to need the USB controller option. As for the software, there are too many different options for you to choose from. We would not be able to tell you which to get, and how much it will cost you. This is a matter of preference. I can tell you, however, that you will need 3 types of software to complete a CNC project. You will need CAD software to design your design, CAM software to add tool paths and convert the design to g-code, and then control software to take the g-code and operate the machine.

    Additional Information:
    20

    Click the link to respond:
    I am building a wet plasma table for my shop that is 8'x 16'. I will need hardware and software. Please heko me wuth the list, My phone is 9124273734. I would like to talk with someone if possible. Thanks, Rus

  • Please explain how to connect 2.5AMP stepper motor driver to USB board. All parts are from your store. Thanks

    From the USB controller, the CP+ and CW+ are connected to the 5V terminal. The CP- is connected to the CP terminal of the driver and the CW- is connected to the CW terminal of the driver.

    Additional Information:

    Click the link to respond:
    Please explain how to connect 2.5AMP stepper motor driver to USB board. All parts are from your store. Thanks

  • Please can you suggest which cutting machine is very suitable to cut vehicle tires of any thickness precisely and neat, thanks

    Any of our machines can cut or mill tire material. What you need to consider is the machine size (will the tire fit in the machine with the proper modifications to the table) and the milling tool (end mill) used to mill or cut the tire material. The end mill will need to be specifically designed to mill the volcanized rubber material and the steel belts embedded within the tire.

    Additional Information:


    Additional Information:


    Additional Information:
    Can we arrange for a specific modification of cutting the you're like you suggested... The aim is to cut the tires into specified shapes( circular, rectangular or squares) with neat edges. Also would ave the modifications made in other to be able to cut the width of the tires into two there by expising the metal strings in the tires
    Please let me know if you get the idea and your take on the modification you think would suffice..
    Thanks.
    Femi

    Additional Information:
    Can we arrange for a specific modification of cutting the you're like you suggested... The aim is to cut the tires into specified shapes( circular, rectangular or squares) with neat edges. Also would ave the modifications made in other to be able to cut the width of the tires into two there by expising the metal strings in the tires
    Please let me know if you get the idea and your take on the modification you think would suffice..
    Thanks.
    Femi

    Click the link to respond:
    Please can you suggest which cutting machine is very suitable to cut vehicle tires of any thickness precisely and neat, thanks

  • Please can you suggest which cutting machine is very suitable to cut vehicle tires of any thickness precisely and neat, thanks

    Any of our machines can cut or mill tire material. What you need to consider is the machine size (will the tire fit in the machine with the proper modifications to the table) and the milling tool (end mill) used to mill or cut the tire material. The end mill will need to be specifically designed to mill the volcanized rubber material and the steel belts embedded within the tire.

    Additional Information:


    Additional Information:


    Additional Information:
    Can we arrange for a specific modification of cutting the you're like you suggested... The aim is to cut the tires into specified shapes( circular, rectangular or squares) with neat edges. Also would ave the modifications made in other to be able to cut the width of the tires into two there by expising the metal strings in the tires
    Please let me know if you get the idea and your take on the modification you think would suffice..
    Thanks.
    Femi

    Additional Information:
    Can we arrange for a specific modification of cutting the you're like you suggested... The aim is to cut the tires into specified shapes( circular, rectangular or squares) with neat edges. Also would ave the modifications made in other to be able to cut the width of the tires into two there by expising the metal strings in the tires
    Please let me know if you get the idea and your take on the modification you think would suffice..
    Thanks.
    Femi

    Click the link to respond:
    Please can you suggest which cutting machine is very suitable to cut vehicle tires of any thickness precisely and neat, thanks

  • Mach3 USB interface board. Could you please give me the correct wiring configuration for tool prob?

    Depending on the probe that you have, you should have two wires coming from the probe. One of those two wires will need to be connect to an input pin as shown in this wiring diagram (the diagram show the probe connected to pin I4):
    https://www.buildyourcnc.com/Documents/Electric%20Wiring%20Diagram.pdf

    The other pin is connected to V-. Please make sure that you have 24V connected to the V- and V+ on that side of the Mach3 USB board.

    The way the probe works is when the probe is in contact with an object, a specific spring mechanism will cause the input pin to be connected to the V- (close the circuit). When Mach3 senses an active low on the input pin, mach3 knows that the probe has made contact (closed the circuit).

    If your probe is used as a Z-Axis zero plate, then the concept is the same, but the end mill is connected to V- and the plate is connected to the input pin. If the plate comes in contact to the end mill, then the circuit is closed and mach3 will sense an active low on the input pin.

    Click the link to respond:
    Mach3 USB interface board. Could you please give me the correct wiring configuration for tool prob?

  • WHAT CAUSES ONE OF MY TWO AXIS MOTORS TO STOP WHILE THE MACH3 PROGRAM IS STILL RUNNING

    If one of your stepper motors decides to stop moving and the others are moving during a CNC milling or laser cutting job, then there could be two things that could be causing this.

    - The motor found its limiting torque (usually comes with a not-so-pleasant sound). This is where the control software is trying to move the stepper motor too fast (velocity, or too fast too quickly, acceleration) and the load against the stepper motor (inertia of the machine, or the material against the end mill while milling). Recommended action is to lower the velocity and/or acceleration, and/or lower the feedrate when cutting.

    - There is a wiring issue with the wiring from the driver to the motor. This could be a loose wire, or a chafed wire (or two shorting together). It can also be a loose digital wire from the controller board to the driver. Sometimes wire ties can be the culprit. Recommended action would be to thoroughly inspect the wiring.

    It's probably not the limit switches since that would cause a stop to the entire motion of the cnc router or laser machine.

    Sometimes Mach3 will show a status when something goes wrong, but in cases where the motor is stopping due to its torque limit, then that would not be shown in the status. It's always good to check it anyway.

    Additional Information:
    I need to clarify my situation a little better after going to my shop and trying to run another program on Mach 3. About 15 minutes into the milling process all the motors (2-X axis, Y axis and Z axis)stop but the program continues to run. I stop the program and after a couple of minutes when I try to restart the program all the motors start working again. Then after another 15 minutes or so, all the motors stop again. I checked and rechecked my wiring. This has never happened to me before when running the same programs with the same setups and motor speeds. All of a sudden when I reloaded a program I successfully used before it does this. Do you have any recommendations?

    Additional Information:
    Yeah, it sounds like a more complex issue. Have you tried running in the air without using the spindle. This may be a power related issue.

    Additional Information:
    That's exactly what I did. I ran the program without the router motor on just to see if the motors would get through the whole program but they stopped working after about fifteen minutes and then I was able to start them again after about 3 or 4 minutes. I never had this problem before so you can imagine my frustration especially after ruining a couple of projects on expensive material.

    Additional Information:
    Sure. I can completely understand. Try this: disconnect all but one of the driver from power and digital connection and do the air run. Repeat this for each driver and note your findings. This will rule out the drivers causing a power failure.

    Also, is your stepper motors and drivers on a separate power circuit from the computer?

    Additional Information:
    I will try disconnecting each driver and digital connection, which will be a real pain because it will be hard to access.

    All the stepper motors, drivers and computer are plugged into the same power strip.

    Additional Information:
    Ok, so there is no power failure going on, but I believe it is necessary to test each stepper motor and driver pair individually. Hopefully that will lead to a conclusion.

    Additional Information:
    It will take a little time but I will do it and report back on my findings.

    Additional Information:
    Curious, what machine is exhibiting this problem?

    Additional Information:
    I purchased a BYCNC kit back in 2009 with an approximate cutting area of 2' X 4'. I later changed out the Z-Axis Motor and controller for a larger one and have two X-axis motors and controllers. In 2010 I rebuilt the machine out of birch plywood instead of the particle board that the kit supplied. I sent Patrick pictures to him. The machine never gave me a problem till now.

    Additional Information:
    Thanks for the update. This is Patrick by the way. I answer pretty much all of the Customer Service questions. That machine has given quite a good history.

    Additional Information:
    I love the machine and made a number of samples of my work for my e-commerce site, but I can't start selling product until I know this problem is solved because I will not be able to fulfill orders. I finally got all the electronics out of its enclosed protected area near the machine so that I test each controller as you recommended. I hope the problem can be rectified. Will let you know.

    Additional Information:
    Thanks.

    Additional Information:
    I tested each stepper motor and driver pair individually and they worked so what might be the next step?

    Additional Information:
    Did each stepper motor driver pair work for the full +15 minutes?

    Additional Information:
    Yes, I had them in operation for over 30 minutes.

    Additional Information:
    Ok, well it’s good that the motors and driver are ok. We are now down to the power supply and the breakout board as possible causes for the stop. I have a feeling it may be the power supply where with all three drivers drawing current and the power supply maybe getting too hot. Is the fan in the power supply working? You can also test to see if there is 36 volts on the power supply voltage output (V+ and V-).

    Regarding the breakout board, if you have an oscilloscope, you can test if the driver pulses are outputting, but I would consider this as a last resort after you determine if there is a problem with the power supply.

    Additional Information:
    I tested the power supply with a voltmeter and each output was registering 39-40 volts. I think the problem may be the g-code. I am using V-Carve pro to do design and output to Mach 3 Mill g-code. When I studied the g-code lines I noticed that further into the program the z-axis g-code stopped zeroing out to move to the next part of the carving. In other words both the x and y keep moving and the z just stopped working because there was g-code missing. I think something is missing when the design was converted to g-code. I noticed that when I ran a simpler project it worked without problems so I need to investigate this further.

    Additional Information:
    New Update, Its not the g-code. I started to run the long program and everything was working fine until about 45 minutes into it, all the motors stopped working (but the program was still running) and there was a high pitched hum. When I put my hands on the motors they were all trying to move but it seemed they were all stalled. I turned the power off, gave it a minute and when I turned it back on I was able to move the motors again. Could this be a power supply problem?

    Additional Information:
    It does sound more and more like a power supply problem. Did you test the power supply after the motors stopped?

    Additional Information:
    No, I did not. What should I be looking for.

    Additional Information:
    It’s good that you know the voltage during normal operation, so you have a base understood. If the power supply is the problem, the voltage will be reduced or non existent when measured after the problem.

    Additional Information:
    Also, check to see if the fan is running on the power supply when the motors stop. That may (not absolutely) be an indication.

    Additional Information:
    I'll run another test, check the voltage and fan when the problem occurs and let you know. Thanks for hanging in there with me as we try to resolve the problem.

    Additional Information:
    It’s my pleasure. This service is rarely used and is faster then email. Odd nobody uses it. Any recommendations you can give would be great. No problem using this FAQ to pose ideas as this resolution will be cleaned up later.

    Additional Information:
    It might be that people do not realize you can communicate through the sight like this because they are so used to e-mail and texting. You may want to explain this feature in the customer service section.

    I ran the program this morning and it did not take long before the motors stopped. While operating the voltages for all three motors was 46 volts, when the motors stalled (and again there was a high pitch hum) the voltage went up to 60 volts and the fan on the power supply was operating.

    Additional Information:
    So, the driver work individually, but not all together. There is a high pitch sound when the motors fail. You have noted 60 volts from the power supply and the supply fan remains on. This is a difficult issue to resolve, but it seems to me that your power supply may be bad. The 60v measurement tells me that the current dropped and ohms law tells us that is current drops, volts will rise if the resistance stays the same.

    Additional Information:
    As one last test I am going to test each driver again and let them go through the entire program because it seems that the failure can occur at the beginning or towards the end of the program. When I originally tested ach driver I let them run for about a half an hour and the program takes over an hour to run completely. I just want to make sure that it is not the drivers. I will report back when I finished but as you noted it may be the power supply but I want to make sure.

    Additional Information:
    That’s a great idea.

    Additional Information:
    I just ran the x-axis through the whole program and there was no problem especially since I have two NEMA 23 motors moving that axis. Before I check the Y and Z could having a NEMA 34 on the Z axis with appropriate controller be a problem. I used the larger motor on the z axis because the router I am using is a large 1 1/2 hp. I've run this program in the past with this set-up and have not had a problem.

    Additional Information:
    Having a, say 3.0 amp driver, driving a stepper motor that typically requires a 6 amp driver would not seem to be an issue since the driver is limiting the current draw, but the driver may not be able to handle larger coil and back EMF with the protection on the 3.0 amp driver. With that said, I don’t believe that is the issue in this case.

    Additional Information:
    I don't either because I was able to run this and other complicated programs with this set-up in the past. I will let you know on the y and z axis.

    Additional Information:
    Thanks

    Additional Information:
    I ran the Y axis and z axis separately through the entire program and there was no stopping or problem. I guess the culprit is the power supply and I'll order a new one and hope that resolves the problem.

    Additional Information:
    Yes, that is the most probable cause. Please keep me informed. Thanks!

    Additional Information:
    Received and installed the new power supply. I ran the program with the router on and it worked flawlessly. The program runs for an hour and a half and I did not have a single problem. I guess it was the power supply but I was glad to go through all the diagnostics we discussed before replacing it. I hope this power supply lasts a lot longer than the last one. Thanks much for hanging in there with me and coming up with the solution.

    Additional Information:
    It’s my absolute pleasure and I am so happy to hear that the power supply replacement solved the problem.

    Additional Information:


    Additional Information:
    Y axis stop working X & Z work fine Y axis has two motors have check wiring & connections new breakout board still the same port & Pin set OK dont no were to go next David

    Additional Information:


    Additional Information:
    my cnc plasma cutter will run out the program when cutting. what is the cause?

    Additional Information:
    The cnc plasma question shod be a separate question. Can you pise that question by clicking the customer service live menu button at the top? Thanks.

    Click the link to respond:
    WHAT CAUSES ONE OF MY TWO AXIS MOTORS TO STOP WHILE THE MACH3 PROGRAM IS STILL RUNNING

  • I have a water cooled spindle I only need the VFD drive. Does the VFD come with instrutction on hooking the VFD to Mach3?

    The VFD does come with a manual that details the wiring and connection specifications, terminal features and a list of the parameters. There is no information on how to connect it to Mach3. It does detail the specifications within the parameters and terminal features on the analog input that is used with Mach3 and other control programs.

    Click the link to respond:
    I have a water cooled spindle I only need the VFD drive. Does the VFD come with instrutction on hooking the VFD to Mach3?

  • I am missing the wiring information for the 1.5kw spindle, my electrician says I need documentation for the 4 prong connector into the VFD

    You can find wiring diagrams and illustrations for the spindle on this page: https://buildyourcnc.com/item/spindle-inverter-2!2kw-spindle-novfd

    This information pertains to the 2.2 kW spindle; however, the wiring is the same for the other spindles as well.

    Click the link to respond:
    I am missing the wiring information for the 1.5kw spindle, my electrician says I need documentation for the 4 prong connector into the VFD

  • Hi Patrick What is the name of that organization for CNC enthusiast in Houston and Katy TX and phone number please. Thanks

    The CNC group is a splinter group of the Woodworker's Club of Houston" and can be found at this website: http://wwch.org

    You can contact them via their contact us page here: http://wwch.org/ClubBus/ContactUs.htm

    They have regular meetings at the location specified on their homepage. You can also go there and talk to some of the CNC group's members.

    Click the link to respond:
    Hi Patrick What is the name of that organization for CNC enthusiast in Houston and Katy TX and phone number please. Thanks

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